DEWALT 20V XR 2-1/4 Peak HP Plunge Router DCW620B

20V MAX XR 2-1/4 Peak HP Plunge Router

Manufacturer: DEWALT
Model number: DCW620
Price: $349
Power source: 20V Max Battery
Motor size: 2 1/4 HP
Weight: 11.25 lbs ( Bare Tool)

A Legacy of Excellence

This plunge router is the result of nearly four years of development. DEWALT building on its experience with the successful 1-1/4 HP cordless router and a corded 2-1/2 HP model, aimed to push the boundaries of cordless technology. Drawing on its legacy dating back to Porter-Cable days, DEWALT sought to elevate the router’s performance to the next level with a 2-1/4″ HP cordless router.

This 2-1/4 horsepower heavy-duty plunge router has been designed with DEWALT’s signature attention to detail, the DCW620B offers the rugged durability, advanced features, and user-centric controls that pros need for precision work on demanding job sites. From its intuitive grip design to its innovative Anti-Rotation Safety System, this router is engineered to deliver exceptional performance while keeping you in control.

Why XR and Not FlexVolt?

Some may wonder why DEWALT opted for the XR 20-volt battery platform instead of the FlexVolt 60-volt system. The decision was driven by advancements in electronics and battery technology, which allowed them to achieve top-tier performance with a 20V battery. Additionally, their larger user base is mostly on the 20V platform, it made more sense for them to tailor the router to this group, maximizing accessibility, and of course profit.

DEWALT 20V XR 2-1/4 Peak HP Plunge Router |Features

• Anti-Rotation Safety System
• Variable Speed Dial – 11k -23k RPM
• Tool Free Depth Adjustment System
• 3 Position Adjustable Turret Stops
• Thumb activated plunge lever and lock
• Dual angled LEDs
• Integrated Dust Collection

Collet and Bit Change

The DEWALT 20V XR 2-1/4 Peak HP Plunge Router comes with two sized collets, the ¼” and the ½”. A pronounced and large spindle lock button along with the provided wrench allow for a straightforward bit and collet change with just one wrench.

Grip Mounted Activation

Proper handling of the router required two hands on each of the angled grips. The right grip house the on/Off trigger switch. To power the tool on you need to flip down the lock off lever that is mounted on the trigger and then squeeze the trigger to activate. A “soft start” activation minimizes jerk. With the trigger integrated into the main handle it is intuitive to continue to grip the trigger in the on position to keep the tool activated. Alternatively, there is a lock on switch located by the right thumb if you prefer.

Plunge Base and Depth Adjustment

The plunge lock lever is another highlight, located on the left grip, it is designed for precise depth adjustments. Inspired by DEWALT’s 3-1/4 HP router, the lever’s length and angle were adjusted for easier operation, providing a more ergonomic and comfortable user experience. This new design reduces the risk of unintentional movement during plunge applications, allowing for smoother, more controlled cuts.

The router plunge motion is locked by default. To lower router the plunge lock lever located by the thumb can be depressed while applying downward pressure against the springs. Releasing the thumb lever will lock the plunge depth at that height. The plunge lever can be locked in it down position with an audible click. The plunge motion is then free to go up and down with simple pressure on handles (or lack thereof) without the need to have your thumb on the lever.

The router features a straightforward depth rod with depth guide markings. The router has a maximum routing depth of 3.15″. The rod can be easily locked and unlocked with a quick release lever. The base of the depth rod has micro adjustment feature that can be manipulated by hand without any tools.

Additionally, the rotating turret stop for multi pass through cuts features individually adjustable tiers. These stops do require a wrench to adjust so we envision these will seldom need adjusting but it is a nice option to have.

Anti-Rotation Gyroscope System

The wide dual handed grips give the user great control and stability with cutting. However, this 2 ¼ HP router has a ton of power and is meant for big cuts with large bits. Large bits combined a lot of power has the recipe for serious kickbacks torquing motions. Perhaps the greatest feature of this router is the Anti-Rotation Gyro System, borrowed from other DEWALT tools like drills. This system senses motion and automatically shuts down the tool for added safety.

If a sudden twisting motion is detected, the motor will immediately power off saving the user the need to battle a potential out-of-control router. The tool will not power on again until the power switch is deactivated, and the Anti-Rotation light goes out.

Overload Protection

Located right next to the Anti-Rotation light is a triangular light that indicates an overload state. If the router detects you are pushing the bit too fast into the material a white LED will flash until pressure is reduced and RPMs increase.

Dust Extraction

The DEWALT DCW620 features an integrated dust collection system that starts with a clear plastic shroud designed into the baseplate. The router’s vertical dust chute offers improved line-of-sight while cutting. DEWALT recognized that many users position a vacuum hose over their shoulder for ease, and this vertical design makes that setup much more convenient. Dust is extracted up through the right plunge column where a vacuum hose can be connected. The tool comes with a dust extraction tube adapter that mates with the top of the column and is design to connect to a compatible DeWalt quick lock system.

Unfortunately, if you do not already have a DEWALT quick-lock or AIRLOCK compatible system, dust hose connection can be awkward and frustrating.

Overall, the dust extraction is excellent. When performing cutting on an edge like a round-over or chamfer, an additional dust collection shroud can be attached to collect dust and chip falling below.

Speed Control and Closed-Loop Electronics

While most cordless routers operate at around 25,000 RPM, DEWALT chose to run this model at a slightly lower 23,000 RPM. The router’s closed-loop electrical system was designed to maintain this speed even under load, ensuring a consistent and controlled performance. This deliberate decision gives the router better control over speed and torque, unlike competitors whose performance dips under pressure.

What’s Included

• (1) 20V MAX* XR® 2-1/4 Peak HP Plunge Router (Tool Only)
• (2) Sub-base
• (1) 30mm Guide Bushing
• (1) 1/4 in. (6.4mm) Collet with nut
• (1) 1/2 in. (12.7mm) Collet with nut
• (1) Wrench
• (1) Dust cap
• (2) Dust Shield
• (1) Dust port w/ AIRLOCK Compatibility
• (1) Chip collector
• (1) Centering cone

The DEWALT 20V XR 2-1/4 Peak HP Plunge Router is a plunge base only tool, that is it does not come with a fixed based like some of its competitors. The router comes with two sub bases, one optimized for dust extraction and the second for use with guide bushings for template work.

The router comes with both a 1/4″ and 1/2″ collet and a single wrench for collet and bit changes. Additionally, a centering cone is included if the base plate needs to be adjusted or replaced.

What’s NOT included

With the DCW260B only being sold as a “Tool Only” option there are a few things that you may find yourself searching for.

First and foremost is the recommended power option. While any 20V Max battery will power the router, DEWALT themselves recommend that to get the true performance out of the tool, a 20V Max Power-stack battery is required.
The DEWALT 2 1/4 HP Plunge Router is also compatible with an edge guide or side fence. Unfortunately, no side fence is included and must be purchased separately.

DEWALT 20V XR 2-1/4 Peak HP Plunge Router | Price

DEWALT only offers the DEWALT 20V MAX XR 2-1/4 Peak HP Plunge Router as a bare tool. It is currently priced at ACME Tools for $349. It is our hope that they will soon offer this router kitten with XR batteries and a storage case to protect the tool and accessories.

Final Thoughts on the DEWALT 20V XR 2-1/4 Peak HP Plunge Router

The DEWALT 20V MAX XR 2-1/4 Peak HP Plunge Router isn’t just another plunge router; it’s a robust tool crafted for professional-grade applications. From the moment I turned it on and heard its smooth starting powerful sound I knew this was going to be a next-level router for them.

With features like the Anti-Rotation System, variable speed control, and integrated dust collection, it’s clear that DEWALT has put serious thought into the needs of contractors. The power of this router is also impressive, and you can hear it when routing Oak, Maple and Poplar.

While the router’s price and the “Tool Only” configuration may require some additional purchases, the power, versatility, and safety this tool offers make it a worthy investment for those who demand the best from their tools. Whether you’re making precise cuts on a custom project or tackling heavy-duty tasks like plywood cut outs, the DCW620B is built to perform in the trades.

DEWALT 20V XR 2-1/4 Peak HP Plunge Router Review is a post from Tool Box Buzz

Hydraulic Impact Driver – Should You Have One In Your Kit?

When you hear the term “Hydraulic Impact Driver “you either know exactly what I’m talking about or you wonder if it’s some weird industrial tool hooked up to hydraulic hoses like a giant concrete saw. Well, I can assure you that if you do any work indoors, you should take a closer look at this tool.

What Is a Hydraulic Impact Driver?

So what is a hydraulic impact and how is it different from a regular impact? First off, a regular impact has three main parts a hammer, anvil, and a spring. As the hammer portion turns, if there’s resistance on the anvil, the spring loads up until it releases and the hammer strikes the anvil in the direction of rotation delivering that impact force into the fastener. The hammer and anvil mechanism is all metal so it is pretty loud when activated in quick succession. Check out this video excerpt from ToolStop where a Bosch employee demonstrates the impact mechanism.

A Hydraulic Impact is different in that it uses oil to build up pressure, when the pressure is high enough, pawls get pushed out on the anvil mechanism so that the hammer grabs them as it rotates. Then the pressure decreases, and the pawls retract until the pressure builds again. This results in a much quieter operation.

Benefits of a Hydraulic Impact over a regular

The first and biggest benefit is that they are half as loud as a regular impact. The new Dewalt boasts a 57% decrease in sound over their regular impact when driving 3″ screws into a pressure treated 4×4. That is a significant number. I can guarantee that all of us tradespeople will have some hearing loss over our careers, using a quieter tool when possible only makes sense.

The second benefit is the hydraulic mechanism due to the way it’s constructed, has more sustained torque. A regular impact is like hitting the end of a wrench with a hammer, a hydraulic impact is like putting a cheater pipe over the wrench and giving it a bunch of half-second tugs. Both will tighten the fastener, but one has torque on the fastener for a longer duration.

Killer Applications for Hydraulic Drivers

The obvious applications are anything indoors. MEP Rough-ins, steel stud framing, accessories (mirrors, grab bars, soap, paper towel dispensers, etc), device-ing out, and even doors and hardware. It isn’t just new construction either. Remodeling of existing occupied spaces can always benefit from decreased sound and vibration.

I do a ton of healthcare remodeling, hospitals, clinics, etc. Places that have to stay open even during construction. They always appreciate reduced noise and vibration, especially considering many places have normal sound levels rivaling the local library.

The last killer application is casework (cabinetry). Any time your head is close to the fastener being driven, the quieter the tool, the better it is for you in the long run.

Limitations of Hydraulic Drivers

There are some applications where hydraulic drivers are not the best choice. Longer and larger diameter fasteners like concrete screw anchors (TitanHD) and timber screws are hard for hydraulic impacts (and regular impacts) but in these cases, I usually switch to an impact wrench anyway.

The other area that hydraulics suffer from is extreme cold. I’ve had two Milwaukee Surge hydraulic drivers over the 8 years they’ve been out. The first one only lasted like 3-4 months because I left it on the job in the double digits below zero and I think the oil was too viscous and leaked out when I started using it for the day. I’ve never got an official confirmation from the brands that cold is detrimental for these types of drivers but I’ve read other reports online of similar scenarios.

Who makes Hydraulic Impact Drivers?

Up until a few months ago, Makita and Milwaukee were the only brands that made hydraulics. The drawback to this was that there has been no updates to these tools in the 8 years since they’ve been out. Now Dewalt just released theirs and it boasts quieter operation, less vibration, and more power than the Makita and Milwaukee. I don’t know if this new release from Dewalt will trigger updates to the Makita and Milwaukee.

What I do know is that if you’re on Milwaukee M18 or M12, Makita 18V LXT, or Dewalt 20V a hydraulic impact driver should have a spot in your tool kit.

Where To Buy (ACME Tool)

Milwaukee M12 Surge Bare Tool

MilwaukeeM18 Surge Bare Tool

Makita 18V LXT Bare Tool

Dewalt 20V Quiet Hydraulic Impact Bare Tool

Hydraulic Impact Driver – Should you have one? is a post from Tool Box Buzz

DEWALT 60V Cordless 12in Sliding Miter Saw Kit – Model DCS781X1

DEWALT 60V 12in Sliding Miter Saw Kit

4.5/5

Manufacturer: DEWALT
Model number: DCS781X1
Price: $849.00
Power source: 60V Lithium Ion
Weight: 50.9 LBs

The DCS781 is DEWALT’s 2nd generation FLEXVOLT cordless miter saw. This GEN 2 has three big upgrades to cover. First, this saw now runs off just one 60v battery, whereas the first generation saw used two. Secondly, this saw has new Regenerative Braking Technology. Lastly, DEWALT claims it will deliver 20% more power than other cordless saws.

Features & Specs

Out of the Box | Square

Most saws, not all, require the user to “dial in” the precision out of the box. Squaring the saw  90° up and down and 90° to the fence required no adjustments on this miter saw once removed from the box. The robust packaging appears to have kept the saw well calibrated during transit.

Kit Components

The DEWALT DCS781 can be sold either as a bare tool (DCS781B) or as a kit (DCS781X1) The kit contains the following items:

• DEWALT 12″ 60V Sliding Miter Saw (DCS781B)
• 20V/60V MAX* FLEXVOLT Battery (DCB609)
• 6amp Charger (DCB1106)
• Fine Finish Blade – 60-tooth
• Blade Wrench
• Material Clamp
• Stabilizer Bar
• Vacuum adapter
• Dust Bag
• Base Extensions (2)

Portability

The DEWALT DCS781 is heavy and not a tool you want to have to move around often. This saw weighs 50.9 Lbs as a bare tool. The saw does have a large carrying handle at the top of the saw as well as handle indentations on each side of the saw to assist with transportation. These handle areas are well placed, sturdy, and could easily be used when you have larger bulky gloves on.

Due to this saw being large and heavy, an easier means of transportation from job site to job site is the DEWALT Rolling Miter Saw Stand. DEWALT does offer a stabilizer bar and has easily adjustable table extensions on both sides if you are using it on a solid surface.

Cut Capacity Specifications

The DEWALT saw has a maximum horizontal cutting capacity of 12-3/16″. It can cut baseboard up to 6-1/2″ vertically, and crown molding up to 6-1/2″ nested.

• Maximum Crosscut Capacity at 90° – 3″x 12-3/16″
• Maximum Crosscut Capacity L/R at 45° – 3″x8″
• Maximum Bevel Cut Angle to Left – 49°
• Maximum Bevel Cut Angle to Right – 49°
• Maximum Cutting Thickness – 6-3/4”

Regenerative Braking Technology

Similar to how an electric automobile utilizes its motor as a generator to recover wasted energy during braking and reroute it back into the battery, the saw’s regenerative braking system does the same. Instead of turning the braking energy into heat in the motor, the saw uses some of the energy lost when stopping the blade to recirculate it back into the battery. The material being cut will determine how much energy must be extracted from the motor for the operation, affecting the run-time benefit.

The DCS781 is equipped with an automatic electric blade brake which stops the saw blade within 5 seconds of trigger release.  This is the same time frame as the first-generation dual battery miter saw.

Note

On a few occasions, it was noted that there was a delay after the trigger release for the brake to engage. In the operations manual, DEWALT does mention that this can occur and offers a solution to fix the problem. They state ” If a delay or “skipping” occurs, turn the saw on and off 4 or 5 times. If the condition persists, have the tool serviced by an authorized DEWALT service center.” They do not explain as to why it could occur.

Number of Cuts on Single Battery | Run-time Test

A run-time test was conducted on the DEWALT DCS781.  DEWALT proclaims “exceptional run-time” stating it this saw can deliver up to 675 cuts on 3-1/4” MDF baseboard molding and up to 255 cuts in 4”x4” lumber.

For the run-time test, repetitive cuts were made using 2×6 KD lumber until the battery was exhausted. The saw was started and brought up to full speed. The saw was brought forward, the cut was made, and waited for the blade to stop.  3/4″ cuts on the lumber were achieved by using a positive stop and a DEWALT vise clamp. The cut piece was removed and then the process was repeated.

The test was conducted with a fully charged 9.0 Ah FLEXVOLT battery, which is included in the kit. It’s important to note that DEWALT has larger amp-hour batteries which will extend run-time significantly. The results of our test were 243 cuts in 2×6 KD lumber.

DCS781 | Job Site Performance

The DEWALT DCS781 did a stellar job on the 3-1/4″ primed finger-jointed baseboard trim remodel. There were a couple of special mitered cuts to accommodate a waterline behind a toilet.

This miter saw was used on a custom bedroom headboard project and noted clean and crisp cuts on our 1×8 pine shiplap

Capturing Dust at the Source

The DEWALT DCS781 saw has a built‑in dust port proprietary to their dust collection systems. It is called “Airlock” because of its twist-locking mechanism that allows the user to quickly connect and disconnect from tool to tool. It is simple to use and it swivels 360° to prevent the hose from becoming twisted during use.

If you are looking to hook up any DEWALT tool to a non-DEWALT brand shop vac or extractor, you are going to have to use some type of adapter to be successful. DEWALT does offer a universal dust extraction kit that has several adapters that most likely will fit the hose of your vacuum or extractor.

DEWALT claims a 94% dust capture at the source when using a dust extractor. During our run-time test, it was noticed that there was a good amount of dust left on the surface after the 243 cuts were made. It is safe to say there was more than 6% that was not captured, even while using the DEWALT DEWALT DWV012 10-gallon wet/dry HEPA Dust Extractor.

Crown Molding Bevel Pawls

The saw is equipped with pawls set to 22.5 ° and 33.9° bevel angles, left or right.  This allows you to quickly and accurately set the saw to cut at these bevel angles. When cutting crown molding laying flat, the saw can accurately and quickly set a crown stop, left or right. The crown bevel pawl can rotate to make contact with the crown adjustment screw. The saw is factory set to cut normal crowns in North America (52/38).

LED Cut Line

Miter saws with lights on both sides of the blade to create a kerf width shadow is a significant improvement in precision cutting technology. DEWALT is the original designer of this LED Cutline and now many manufacturers are following their direction. This LED cut line technology provides users with clear and exact cut lines, resulting in unmatched accuracy.

LED work light can be turned on by the momentary switch that will automatically turn off within 20 seconds if the saw is not in use. The light is also activated automatically every time the tool’s main trigger is pulled. The LED work light begins to flash when the battery is near the end of its useful charge and/or when the battery is too hot.

Single Battery Operation

This 2nd generation FLEXVOLT miter only requires a single 60v battery whereas the previous model required two. This is great for two reasons. First is the obvious, it only takes one battery to operate so users can have one battery on the charger while using one battery, therefore realistically cutting all day long with no interruptions.  The second reason would be the price reduction. FLEXVOLT batteries are very expensive, so reducing the cost of purchasing this saw as a kit, without reducing the power of the saws by losing a battery is something you will appreciate.

Single Battery Downfall

One downfall of the single battery operation is not having the ability to use a plug in adapter. The previous two battery model operated on two 60v batteries, essentially giving you 120v of power. This made it really easy to have a plug in converter. 60 Volts is much harder to do, and likely why there is not a plug in version. Yes this makes the saw kit cheaper, but not having a plug in adapter is a big hit in our crew’s opinion for a larger saw like this.

Final Thoughts

The DEWALT DCS781 is an excellent job site or shop miter saw. While a lot of our work can be done with a smaller-diameter saw, not all of it can and that’s where the DCS781 shines! You can always cut smaller with a bigger bladed saw, but not the other way around.  The three big improvements on this saw were the Regenerative Braking Technology, more power offered, and uses one less battery. If you are already using the dual battery miter saw, you have just reduced the need for 2 extra DEWALT FLEXVOLT batteries while maintaining all-day run-time.

DEWALT 60V Cordless 12in Sliding Miter Saw Kit Review is a post from Tool Box Buzz

Top Cordless 1″ SDS Plus Rotary Hammer | Head-To-Head

In our head-to-head comparison, we focused on 1″ SDS-Plus rotary hammers with drop motors, catering to the largest group of SDS-Plus users. These drills are widely utilized by mechanical, electrical, plumbing, and building trades for tasks such as installing 3″ drop anchors, wedge anchors, screw anchors and chipping concrete.

Why Drop Motors?

The 1-inch SDS-Plus drop motor hammers are among the most popular drills on the market due to their compact size and versatility. They offer versatility and efficiency for various applications, making them a preferred choice for many users across different industries. Despite the rise in popularity of drop motor designs, some users still prefer the traditional D-handle style for specific applications such working in concrete forms or for ceiling and floor work.

SDS stands for Slotted Drive System or Slotted Drive Shaft, it was invented by Bosch in 1975. SDS and SDS-Plus are interchangeable, SDS-Plus is a newer standard featuring 4 splines for a more secure chuck fitment.

Our Objective

For us at Tool Box Buzz, our goal is to empower you to make informed decisions when selecting the best SDS-Plus Rotary Hammer Drill.

By providing comprehensive reviews and insights into the performance, features, and usability of each rotary hammer, we hope to assist you in finding the perfect tool for your projects. Whether you prioritize compactness, power, versatility, or ergonomics, we’re here to help you make the right choice.

Cordless SDS-Plus Rotary Hammer Lineup

Eleven manufacturers have submitted 15 contenders for the 1-inch SDS-Plus category, all designed for use on their 18-volt to 60-volt cordless platforms. Not every manufacturer labels their SDS-Plus drills as precisely 1 inch, so the range of testing spans from ⅞ inch to 1-⅛ inch.

BOSCH 18v Bulldog

Model – GBH18v-24C
Voltage – 18v
Size – 1”
RPMs – 980
BPMs – 0-4,350
Blow Energy [Ft-Lbs] – 1.80
Weight – 8.7 Lbs
Price – $270.00

DEWALT XR

Model – DCH273
Voltage – 20V
Size – 1”
RPMs – 1,100
BPMs – 0-4,600
Blow Energy [Ft-Lbs] – 1.55
Weight – 7.1 Lbs
Price – $329.00

DEWALT Flexvolt

Model – DCH416
Voltage – 60V
Size – 1-¼”
RPMs – 540
BPMs – 0-4,200
Blow Energy [Ft-Lbs] – 4.5
Weight – 12.25 Lbs
Price – $499.00

FLEX

Model – FX15511A-Z
Voltage – 24V
Size – 1”
RPMs – 980
BPMs – 0-4,350
Blow Energy [Ft-Lbs] – 1.9
Weight – 9.45 Lbs
Price – $299.00

HILTI Nuron

Model – TE 6-22 DRS
Voltage – 22V
Size – 1”
RPMs – 1050
BPMs – 0-5100
Blow Energy [Ft-Lbs] – 1.9
Weight – 8.1 Lbs
Price – $434.00

KOBALT

Model – KRH 124B-03
Voltage – 24V
Size – ⅞”
RPMs – 1,400
BPMs – 0-4,500
Weight – 6.15 Lbs
Price – $99.00

MAKITA 18v LXT

Model – XRH01Z

Voltage – 18VSize – 1”
RPMs – 950
BPMs – 0-4,700
Blow Energy [Ft-Lbs] – 1.7
Weight – 7.55 Lbs
Price – $379.00

MAKITA 36v LXT

Model – XRH05Z
Voltage – 36V (18v X 2)
Size – 1”
RPMs – 1,250
BPMs – 0-5,000
Blow Energy [Ft-Lbs] – 2.2
Weight – 10.3 Lbs
Price – $519.00

MAKITA 40v XGT

Model – GRH01Z
Voltage – 40V
Size – 1-1/8”
RPMs – 980
BPMs – 0-5000
Blow Energy [Ft-Lbs] – 2.8
Weight – 9.44 Lbs
Price – $589.00

Metabo

Model – KH18LTXBL28Q

Voltage – 18v
Size – 1-⅛”
RPMs – 1,000
BPMs – 0-4,470
Blow Energy [Ft-Lbs] – 3.0
Weight – 9.8 Lbs
Price – $361

METABO HPT 18v

Model – DH1826DALQ4
Voltage – 18V
Size – 1”
RPMs – 1,050
BPMs – 0-3,950
Blow Energy [Ft-Lbs] – 1.9
Weight – 8.05 Lbs
Price – $209.00

METABO HPT 36v

Model – DH3628DAQ4
Voltage – 36V
Size – 1-⅛”
RPMs – 950
BPMs – 0-4,300
Blow Energy [Ft-Lbs] – 2.3
Weight – 9.4 Lbs
Price – $279.00

MILWAUKEE M18 FUEL

Model – 2912-20
Voltage – 18V
Size – 1”
RPMs – 1,330
BPMs – 0-4,800
Blow Energy [Ft-Lbs] – 2.0
Weight – 9.25 Lbs
Price – $349.00

RIDGID

Model – R86712B
Voltage – 18V
Size – 1”
RPMs – 1,400
BPMs – 0-5,000
Blow Energy [Ft-Lbs] – 1.5
Weight – 8.05 Lbs
Price – $269.00

RYOBI

Model – P223
Voltage – 18V
Size – 1”
RPMs – 1,380
BPMs – 0-5,000
Blow Energy [Ft-Lbs] – 1.5
Weight – 7.45 Lbs
Price – $189.00

Head-To-Head Testing Criteria

Our team meticulously evaluated these cordless SDS-Plus rotary hammers, across five categories and ranked them.

1. Performance Test – Speed at drilling various size holes in concrete.
2. Efficiency Test – Run-time test of recommended battery normalized for Watt-Hour capacity.
3. Size and Weight – Size matters and weight can get cumbersome. We measured the dimensions and weight of each concrete drill as tested with batteries. [not factored in overall ranking]
4. On-Board Dust Collection – we tested and ranked features.
5. User Experience- Combination of features, ergonomics and subjective user evaluations.
   Additionally we included price, and best value charts for your consideration.

Silica Dust

The Tool Box Buzz Team recognizes the significant dangers that exposure to silica dust can pose to workers. While we always strive to use any and all personal protective equipment, there are times when we may omit certain PPE during testing. We want to remind anyone that uses concrete cutting and drilling tools to use proper protective equipment to prevent silica dust exposure.

Performance Evaluation | Drilling Test

This test evaluated the speed in which the tools could drill 3-inch deep holes into concrete with 4 different bit sizes. The drilling substrate used was 3,500 psi concrete blocks, 12” x 24” x 4.5″ deep. These concrete blocks had cured for 6-months.

Performance Test Procedure

Drill Sizes Evaluated: ¼”, ⅜”, ½”, and 1″ SDS-Plus rotary drill bits.

1. Five holes drilled to a depth of 3” using a depth rod and blue tape for accuracy.
2. Each hole was timed, and an average recorded.
3. All drills equipped with new Milwaukee SDS-Plus rotary drill bits.
4. Operators instructed to maintain consistent pressure and let the drill do the work.
5. Dust extractors were not utilized.
6. Technique emphasized to ensure fair comparison.

Performance Test Winner – Milwaukee

Milwaukee dominated three out of the four speed tests, earning an impressive overall score of 5. DEWALT’S 60V FlexVolt secured second place with an overall score of 15, excelling particularly with the 1-inch bit test. Hilti and Ridgid claimed third place with an overall score of 18. Metabo followed with a score of 21. The Metabo was not a remarkable tool, but was a consistent “power-house performer.”

Individual Test Results | Top 3

¼” Rotary Bit Results

• Milwaukee: 4.19 seconds
• DEWALT 60V: 4.63 seconds
• Hilti: 5.49 seconds

⅜” Rotary Bit Results

• Milwaukee: 4.93 seconds
• Ridgid: 5.24 seconds
• DEWALT 20: 5.88 seconds

½” Rotary Bit Results

• Milwaukee: 4.36 seconds
• Ridgid: 5.43 seconds
• Hilti: 5.57 seconds

1” Rotary Bit Results

• DEWALT 60V: 14.52 seconds
• Milwaukee: 21.63 seconds
• Metabo: 24.04 seconds

Note on DEWALT FlexVolt 60V Rotary Hammer

The DEWALT Flexvolt was an extremely powerful and heavy tool allowing it to shine in the 1-inch drill bit test and subsequent chipping evaluation.

Efficiency Evaluation | Normalized Run-time

Although run-time becomes less critical with sufficient battery capacity, we acknowledge it’s importance in specific scenarios such as with commercial users, installing numerous drop anchors in a day. With so many tools, battery voltages and sizes, we normalized run-time and investigated the efficiency of the tools energy available. Obviously some battery packs contain much more potential energy so it’s important to try and compare them based on the “size of the fuel tank”.

Efficiency Testing Procedure

1. Vacuums removed for this test.
2. All tools equipped with fresh batteries.
3. 1/2″ Milwaukee drill bits drilled to 3″ depth.
4. Operators instructed to maintain consistent pressure and let the drill do the work.
5. The total number of drilled holes were counted and scored.

Holes Drilled Per Watt-Hour – Winner Makita 18V

The Makita 18V drill claimed the top spot, surprising us all with it’s performance. This drill managed to complete 66.5 holes with a single 4 Ah battery with a 0.92 holes drilled per watt-hour.

Interestingly, the Makita 36-volt model, despite having twice the available watt-hours, only completed 82 holes, representing just a 23% increase in hole count which equated to only drilling 0.57 holes per watt-hour. This unique comparison between the two Makita drills highlights a design prioritization of efficiency vs power.

The Metabo 18 volt came in second place with 0.85 holes per watt-hour. Third place went to the DEWALT 20 volt with 0.82 holes per watt-hour.

Size and Weight – Not Used In Final Rankings

In the realm of SDS-Plus rotary hammers, size matters to some users. We measured the dimensions and weight of each drill, as tested (with Batteries / handle), and ranked them accordingly.

We felt the two most important factors for these drills were the weight and head length. Having a lightweight tool coupled with a compact size can be an important factor for some users. While we didn’t include this ranking in the final scoring we did account for the size and weight in our user experience rankings below. It’s interesting to see that most of the smaller / lighter tools didn’t perform as well as the heavier tools in the speed testing. Likely this is due to the size of the gear boxes, motors and housings.

In this category, the Kobalt drill boasted the shortest and lightest stature among all drills tested, clinching the top spot. Following closely in second place was the DEWALT 20V, which also showcased a compact form factor and lightweight design. The Ryobi drill secured third place in this ranking.

On-Board Dust Extractor Evaluation

On-board dust extractors are designed to be used as a system. Eight of these tools were sent with compatible on-board dust extractors to evaluate.

Dust Extractor Procedure

We tested the on-board dust extractors, ranking eight criteria:

1. Capacity – We drilled ½” x 3” holes until we saw dust “ant-hills” form around the hole. At that point we consider the capacity of the dust extractor full.
2. Visual inspection of capacity.
3. Filter cleaning – Self cleaning or manual function
4. Filter replacement – ease of removal.
5. Depth of hole with attachment.
6. Depth guide – ease of adjustment.
7. Replaceable head.
8. Weight.

On-Board Dust Extractor – Winner Hilti

The Hilti came in first place in the on-board dust extractor category. It was feature rich with its replaceable head, depth guide, and filter cleaning options. Despite clinching the top position, the team collectively noted that the dust canister could be improved by being translucent for better visibility, and the filter could be easier to detach from the canister.

In terms of “capacity” performance, the Hilti canister maintained dust extraction efficiency for 14 holes. Milwaukee drilled 10.5 holes, and Makita 40V managed 15 holes.  Surprisingly, the Metabo HPT drilled 21.5 holes, and the DEWALT 20V drilled 22 holes, but didn’t excel  in other feature comparisons.

User Experience – [Tie] Winner Hilti and Makita 40V

User experience (UX) encompasses the overall satisfaction and ease of use that a tool provides to its users. In this category, our team of Pro users provided subjective rankings for the user experience while handling these rotary hammers. This ranking was based on various factors experienced, including grip, balance, vibration, line of sight, ease of use, fatigue factor, and overall comfort.

The team identified four drills as top performers during testing. The Hilti and Makita were tied for first place, closely followed by a tie between the DEWALT 20V and Milwaukee 18V. All four of these tools exhibited commendable performance in our testing and were noted for their user experience.

Rotational Force | Bind Test – Not Ranked

When a drill binds, it has the potential to violently spin the tool around potentially injuring the user.
To assess the performance in binding situations, we conducted a subjective test by drilling a 1-inch diameter, 8-inch, deep hole in concrete and side load force.

3 Types of Safety Shut-Offs in Rotary Hammers

1. Accelerometer – An electronic component integrated into the tool that detects sudden rotation and initiates an automatic shutdown.
2. Mechanical – Utilizes a straightforward mechanical clutch mechanism whereby the tool continues to run, but the bit stops spinning when the clutch is engaged.
3. Electronic Overload – An electronic overload function is activated either before the mechanical clutch or during specific binding scenarios. This electronic overload serves to safeguard the electronics, motor, and battery, while also acting as a safety feature in certain situations.

Rotational Force Findings

During our testing, all of these tools effectively shut off when the tool was bound up and the user had a firm grip on both the tool and the auxiliary handle.

Standout tools featured all three safety mechanisms, predominantly found in higher-end models such as those from Bosch, Hilti, Makita (40-volt) and Milwaukee. These tools successfully incorporated all three mechanisms that we were able to activate during field testing.

Chipping Test – Winner DEWALT 60V

Our chipping testing methodology was primarily subjective in nature. We employed our drill testing blocks to conduct the chipping tests.

TBB Crew users utilized the rotary hammers to break up the test blocks, after which they provided feedback via a form detailing their chipping experience.

The consensus from our testing suggests that there’s a “secret sauce” combination of impact energy and beats per minute (BPM) that yields optimal chipping power. This mix of factors seems to be instrumental in achieving productive chipping results.

The DEWALT 60V was the largest and heaviest tool in the group and with 4.5 FT-LBS of energy, it’s no surprise that it excelled at chipping, taking first place

The DEWALT Flexvolt was a “jack hammer disguised as a drill  ~ TBB Crew Wes Bartosik

The Makita 40V came in second. It has tons of power and minimal vibrations felt, due to its well throughout decoupling. The Milwaukee 18V came in third place. It delivers an incredible amount of energy on impact and was very controllable while cutting scribe lines.

SDS-Plus Rotary Hammer | Price – Not Included In Final Scoring

Most manufacturers offer these rotary hammers in kit form, bundling the tool with a battery optimized for performance while maintaining a manageable weight. Achieving the best user experience hinges on finding the right balance between weight, balance, and power to accomplish tasks efficiently.

For your reference, we have listed bare tool pricing below, although this wasn’t factored into our final scoring. As an illustration of the cost range, the Kobalt is available as a bare tool for $99.00, while the Makita 40-volt model is priced at $589.00. Please refer to the attached chart for further details.

Best Cordless 1-Inch SDS-Plus Rotary Hammer – Winner Milwaukee 18V

While impact energy undoubtedly influences a tool’s performance, it’s crucial to recognize that it’s not the sole determinant of effectiveness. Other factors, such as RPM and BPM, also play significant roles in achieving the desired outcome for the user. Harmonizing impact energy, RPM, and BPM is essential to optimize the tool’s overall efficiency and effectiveness.

Decisions should be based on considerations related to ergonomics, safety, and mechanical performance. Balancing these aspects ensures that the tool not only performs well but also prioritizes the safety and user experience of the user.

It’s noteworthy that when ranking our categories, we assigned double weight to performance scores, considering it the most valuable category.

Milwaukee claimed the top spot in performance, secured second place in dust extraction, and ranked third in both user experience (UX) and chipping. Its overall performance stood out as the clear winner.

Second Place honors go to the Makita 40V.  This Makita excelled in UX, chipping and dust extraction. The Makita 40V was a favorite among the crew, tying with Hilti for the top spot in UX.

Hilti rounded out the podium in 3rd place.  The Hili was also heavily sought after by the crew and ranking first in the UX category, boasting the best dust extraction, and coming in eighth in performance testing and fourth in chipping.

Tied for fourth place was Metabo and DEWALT 60V. Metabo stood out with it’s second place in efficiency and scored well in both user experience and chipping. The DEWALT 60V was impressive in the chipping tests and performance.

Best Value 1″  SDS-Plus Rotary Hammer – Winner Ridgid

This category winner often strikes a chord with users as it showcases an SDS-Plus drill that performs admirably while being more budget-friendly. In many respects, it’s a category of significant importance, sometimes overshadowing the top-ranked contender, crowned king of our 1″ SDS-Plus Rotary Hammer Head-to-Head Test.

The Ridgid 18V, priced at $269 as a bare tool, claimed victory in this category. Despite landing in seventh place overall, it delivered commendable performance, securing a solid fifth place rank in our performance testing. We often refer to Ridgid as the “hidden gem” of the tool industry.

Best 1″ SDS-Plus Rotary Hammer | Closing Comments

1″ SDS-Plus rotary hammers are essential tools for contractors seeking efficient, versatile, and reliable solutions for drilling and hammering tasks in concrete and masonry materials.

We often receive inquiries about our final rankings and understand that there are numerous ways to compare tools.

Our primary goal during testing is to attain repeatable and consistent results. We make sure to share all the data from our tests so that users can re-rank the tools according to their preferences. If there’s a specific aspect you don’t find relevant, feel free to remove it from the matrix above and re-evaluate the rankings accordingly.

We hope you find this Head-To-Head comparison useful when considering the purchase of a 1″ cordless SDS-Plus rotary hammer. Please take a moment to explore our other Head-to-Head tests at ToolBoxBuzz.com.

Thanks, “the TBBCrew.”

Best 1-inch SDS-PLUS Rotary Hammer Video Review

Best Cordless 1 Inch SDS Plus Rotary Hammer – 2024 is a post from Tool Box Buzz

The Best “Carpenter” Sawhorse 2024

I feel like I’ve been on a quest my entire career as a carpenter to find the unicorn of sawhorses. By that I mean a pair of sawhorses that stores well, are durable, open easily, support a lot of weight, and don’t break after 2 months or immediately after dropping them on a cold day. I know I’m asking for a lot, but someone, somewhere must make that unicorn sawhorse.

Up to this point my FAV sawhorse was the DeWalt “Work Stand” aluminum sawhorses and also the not-so-cheap, plastic, “Stanley-Style” folding sawhorses.

The DeWalt has everything I need in a sawhorse, except it’s a little heavy and is super bulky to store. The Stanley plastic sawhorses are light and slim, store great, but don’t last more than a month or a single drop in cold weather.

Thus, I embarked on a systematic journey, rigorously testing various sawhorse models across my job sites over the course of six months. This pursuit proved more challenging than anticipated. With each trial, I hoped to unearth that rare gem, the unicorn sawhorse, that would surpass all expectations and become the cornerstone of my carpentry endeavors.

In the end, I tested eight different sawhorses, all different styles to determine which one best suited my needs and performed effectively on the job site. The sawhorses included were:

1. Bora Workhorse XT
2. Central Machinery Sawhorse
3. Dewalt Heavy Duty Work Stand
4. Dewalt Adjustable Legs Sawhorse
5. Dewalt Metal Folding Sawhorse
6. Fulton StableMate Sawhorse
7. Kreg Track Horse
8. Stanley Folding Sawhorse

I evaluated these sawhorses based on six criteria to determine the best option, considering:

1. Weight
2. Storability
3. Durability
4. Set up and break down (Ergonomics and functionality)
5. Additional features
6. Cost

Note: All the sawhorses in this test had to have a capacity of at least 1000 pounds or more, as anything less wouldn’t meet the standards of a job site quality sawhorse. Moreover, a higher weight capacity typically indicates better structural integrity and durability.

BORA Workhorse XT

The BORA Workhorse XT stood out with its pre-drilled end brackets and a top beam that facilitate the creation of a sacrificial top and the attachment of 2×4 materials, enabling the assembly of a sturdy workstation.

Specifications

• Material:     Steel
• Height:        Adjustable 30 inches to 34 inches.
• Length:       38
• Depth:         4.5
• Weight:       15 lb.
• Capacity:     1,350 lbs. each [2,700 pair]
• Cost:           $ 160.00 [pair]

Observations After Using

Build quality of the BORA Wokhorse XT sawhorse was clearly engineered for durability and reliability. Key features include a weight capacity of 1,350 lbs. per sawhorse, totaling 2,700 lbs. per pair, ensuring ample support for storing stock.

The Bora’s height can be adjusted from 30 to 34 inches in 1-inch increments using an intuitive lever and slide and lock technology, catering to differing user heights or needs. Because the 2×4 slots stick out on the ends of these saw horses you will either love or hate them. I loved them – and we found them study and strong.

Additionally the top is set up for attaching a sacrificial board, and when combined with the side supports you can make a quick and easy support table,

There was a lot to like about the Bora sawhorses, they’re light, super strong, compact and well built. There were two things I did not like about them; you are required to fold one side of the legs first or they will not fold and store properly. The second issue I had is that they do not latch together and for storage.

Central Machinery 30 in. Steel Folding Sawhorses

The Central Machinery 30-inch Steel Folding Sawhorses, sold in a 2-pack, offer robust support for and impressive 2,000 lb. weight capacity.

Specifications

• Material:     Steel
• Height:        30 in.
• Length:       32 in.
• Depth:         5-1/2 in.
• Weight:       16.4 each
• Capacity:     2,000 lbs.
• Cost:           $40.00 pair

Observations After Using

This saw horse features a folding design. Their MDF tops are well-suited for saw cuts, providing a stable work surface. Additionally, the inclusion of a metal crossbar ensures the legs remain securely locked during use, enhancing strength and stability. However, assembly is cumbersome, likened to an “IKEA-like setup,” which is time-consuming and less than enjoyable.

To improve the top of these sawhorses, I utilized a router to round over the sharp edges on the MDF tops, adding a finishing touch to their design.

Upon using the Central Machinery sawhorses, I promptly recognized their difficulty in storing efficiently. Additionally, I observed that the plastic feet on the bottom of the legs tended to detach easily. To address these issues, I took the initiative to wrap the feet in electrical tape, providing a quick and effective solution for enhanced stability and storage convenience.

While these sawhorses deliver reliable performance, at an affordable price point, they don’t meet my needs, and I think they are best suited for DIY enthusiasts.

DEWALT Heavy Duty Work Stand DWX725

As I mentioned in my opening paragraph, up to this point these are the best saw horses that I’ve used, but they take up too much space! The DEWALT Heavy-Duty Work Stand, is built from corrosion-resistant aluminum, offers a reliable solution for storing stock, supporting a standing planks or a sturdy work table

Specifications

• Material:     Aluminum
• Height:         32″H
• Length:       ‎36″L
• Depth:         ‎11″W
• Weight:       15.4 lb.
• Capacity:     1,000 lbs. each [2,000 lbs. pair]
• Cost:            $200 pair

Observations After Using

With a maximum weight capacity of 1,000 lbs. each, this stand accommodates various materials effortlessly. Its lightweight design, weighing only 15.4 lbs., ensures easy transport. Additionally, the stand’s legs lock securely into place, providing dependable stability as you work. The legs feet are large, non-,marring and securely fastened to the legs.

It’s transport latch ensured that both units stay together during transport or storage. When carried separately they have the best carry handle of all the saw horses. When latched together, there is no handle.

My favorite feature on these sawhorses are the leg lock levers which allow easy set up and storage. My least favorite featured is the bulkiness and overall weight of the pair carrying them,  and they take up too much space to store. They also do not like how they adjust in height.

It also accepts optional DW7231 miter saw mounting brackets allowing use as a tool stand. Overall, the DEWALT Heavy-Duty Work Stand combines durability, portability, and safety features to support a wide range of tasks for pros. If you have a lot of of storage space, a box truck or trailer, you cant beat these saw horses.

DEWALT Adjustable Legs Sawhorse

The DEWALT Adjustable Legs Sawhorse combines durability, versatility, and ease of use to provide reliable support for various tasks.

Specifications

• Material:     Steel, Aluminum, Plastic Polymer
• Height:        32.7 in
• Length:       27.2.
• Depth:         2.2 in.
• Weight:       14.17
• Capacity:     2,500 lbs.
• Cost:           $ 70 pair

Observations After Using

Crafted from a high-quality combination of steel, aluminum, and plastic polymer, it boasts a remarkable load capacity of up to 2,500 lbs. per pair. I liken this sawhorse to the Stanley sawhorse, only on steroids!

It has a yellow slide lever that allows easy adjustment of legs separately, catering to uneven surfaces with clear, large numbers indicating height settings.  The legs have rubber feet, and the working bar has a V groove ruler for working with lumber or pipes.

Taller users will appreciate the back-saving adjustable height legs.  While these saw horses are somewhat heavy, their durability and load capacity make them suitable for heavy-duty tasks. Unlike cheaper alternatives, they remain stable under pressure and do not fold up or collapse unexpectedly.

I liked the adjusting height, folding mechanism and lightweight design of these saw horses. Despite its ruggedness and lightweight design, we experienced issues with the top brackets designed to hold 2x4s, which broke early on after being deployed to our cold job site. This was a huge bummer because I had such high hopes for this set.

Overall, the DEWALT Adjustable Legs Sawhorse is recommended for those seeking a robust and reliable work support solution for pro users. At the end of all the testing Dan, our lead carpenter chose these  horses for his van. Dan’s favorite sawhorse was the Kreg Workhorse, but his reasoning for choosing the DEWALT was they fold flat and were the easiest to store in his van.

“When you think about it these sawhorses live in the van more then they are set up, I want them to store neatly “~ Dan Shaw

DEWALT Metal Folding Sawhorse

The DEWALT Metal Folding Sawhorse features a robust metal structure designed to hold up to 2000 lbs. as a pair.

Specifications

• Material:     Metal, plastic
• Height:        10.686 in
• Length:       32 in.
• Depth:         4.68 in.
• Weight:       11.8
• Capacity:     2,000 lbs.
• Cost:           $ 80 pair

I liked the two top metal bars which facilitate secure clamping, easily accommodating trigger clamps. Its quick and compact folding capability ensures portability and easy storage, while features such as anti-slip pads on the top and legs enhance stability during use.

Observations After Using

These sawhorses offer exceptional versatility, including a 2×4-inch notches for creating a work station and a large V-groove ideal for handling pipes.  There is no option for mounting a sacrificial board without modifying and drilling the metal bars. At the end of this testing there was a saw kerf in the top rail from someone cutting too deep.

In the center of each sawhorse is a yellow flip handle that facilitates effortless carrying, while yellow side latches enable the convenient securing and transportation of two sawhorses together. While using we noted that the plastic locks popped off once and was reattached, it does seem likely to break over time.

I really liked using this set, in fact, its still in my work van being used. I like its lighter weight, carrying handle and overall compact size for storage.

Fulton StableMate Folding Professional Grade Sawhorse

The Fulton StableMate Folding Professional Grade Sawhorse is a testament to quality craftsmanship, proudly manufactured in Fulton, IL, just two hours west of Chicago along the banks of the Mississippi River. Crafted from robust 16-gauge steel, these American-made sawhorses are way  heavier than the competition, but their durability is unmatched, providing peace of mind for daily use.

Specifications

• Material:     USA Grade Galvanized Steel and welded tubing steel
• Height:        30 in.
• Length:       42 in.
• Depth:         5-1/2 in.
• Weight:       39 lb.
• Capacity:     3,000 lbs.
• Cost:           $ 200 pair

Observations After Using

We were impressed with the galvanized construction, eliminating concerns about leaving them outdoors and exposed to the weather.  Lets face it many sawhorses spend their entire life outdoors. We only set these sawhorses up once and they sit stationary with a pile of material on them. I forgot to get a photo of them, these are stock photos from the company website.

PHOTO: Leg Hinge

The StableMate’s folding legs are solid and have a beautify designed hinge mechanism. The legs lock open and fold and lock closed for convenient and compact storage. The only negative I found with them was that you have to fold one side of the legs first or they won’t fold tightly.

The non-skid rubber feet are solidly made and secured in place. With heavy-duty construction at its core, the Fulton StableMate offers reliable heavy material support.

My impression of these sawhorses is that they are built to last 100 years. Their construction feels robust, almost like diesel-powered.

The fact that they are made in the US, which is a big plus for me. However, they’re also quite heavy, which isn’t what I’m looking for in my daily tool setup. That being said, I’ve found the perfect application for them: they now serve as my material delivery sawhorses, since they can easily hold a pallet of plywood on them.

Bottom line – I was impressed with the build quality, durably, and 3,000 lb. weight capacity. Kudos to you Fulton!

KREG Track Horse

This sawhorse was a crew favorite.  Crafted from steel, aluminum, and plastic polymer, it offers durability and stability for various tasks.

Specifications

• Material:     Steel, Aluminum, Plastic Polymer
• Height:        30 in.
• Length:       42 in.
• Depth:         5-1/2 in.
• Weight:       24 lb.
• Capacity:     2,200 lbs. (997 kg) per pair; 1,100 lbs. (498 kg) individually
• Cost:           $ 360 pair

Observations After Using

The Kreg Track Horse is feature-rich and can be used as a work table and clamping system, not just a saw horse. The Track Horse boasts an impressive weight capacity of 2,200 lbs. per pair ensuring reliable support for heavy materials if needed.

One of its standout features is the dual-mode clamping system, which enables secure holding of work pieces using either the long track on top, or keyhole brackets on the ends, for vise-style clamping. Each Track horse comes with one Kreg Bench Clamp.

One feature I wasn’t particularly enamored with is the side support bracket clips designed to hold 2x4s. While I’m a fan of the 2×4 support, Kreg designed these clips to easily remove to allow access on the side for the Bench clamp. My issue is that there is no good place to store these clips, and I absolutely see them getting lost. I would prefer to have some sort of onboard storage option for them.

The Kregs top track design accommodates sacrificial surfaces, allowing for cutting without damage. Its adjustable legs offer six working heights, ranging from ground-level use with folded legs, to various elevated positions. A large lever unlocks the legs to unfold, or fold for easy storage and transport.

Because these sawhorses are robustly made, they’re large. They also do not latch together or have a carry handle.

Overall, we really like the Kreg Track Horse. It combines versatility, durability, and innovative features to provide a superior work support solution for professionals. However, its higher price point of $179.00 may be considered a drawback for some.

Stanley Folding Work Bench Sawhorse

The Stanley Folding Sawhorses and many other similar, folding sawhorses I have used are the OGs on the job site. They all boast a polypropylene construction and I have always been amazed that they have a capacity of 2,700 pounds as a pair.

Their design includes a V-grooves for secure material placement and clamping, along with top rubber pads to prevent slippage. I’ve been using  sawhorses like these for years because they are so light and easy to transport. I also like that they fold and store easily – but they don’t hold up to the rigors of the job site.

Specifications

• Material:     Polypropylene
• Height:        32.09
• Length:       27.28
• Depth:         4.13
• Weight:       12.6 lb.
• Capacity:     1,350 lbs. each [2,700 pair]
• Cost:           $ 44.00 pair

Folding sawhorses like these come equipped with a tool tray for storing power and hand tools, as well as a side cord hanger feature. We constantly see this tool trays break.  In fact they break too easily, which then causes the sawhorses to collapse under heavier weight. Additionally, the plastic material becomes brittle in cold weather, making it susceptible to damage if dropped.

Best Overall: BORA Workhorse XT

The BORA Workhorse XT stands out as the best overall sawhorse due to its robust construction, adjustable height, and impressive weight capacity of 1350 lbs. per sawhorse, totaling 2700 lbs. per pair.

Engineered with pre-drilled end brackets and a top beam, it offers exceptional versatility for creating a sturdy workstation. Additionally, its intuitive slide and lock technology allow for easy height adjustment from 30 to 34 inches in 1-inch increments, catering to user needs. We felt the BORA Workhorse XT delivered professional-grade expectations for performance and durability, making it the best overall sawhorse for Pros.

Best Bang for the Buck: Central Machinery 30 in. Steel Folding Sawhorses

The Central Machinery 30-inch Steel Folding Sawhorses offer excellent value for money with their sturdy steel construction, 2000 lb. weight capacity, and affordable price of $40.00 for a 2-pack. While assembly may be cumbersome, their folding design and MDF tops make them practical for various workshop tasks. Despite their lightweight design of 16.4 lbs. each, they provide reliable support and stability, making them a cost-effective choice for those on a DIY budget.

As a Pro user the best bang for the buck would be the BORA Work Horse.

Best Light-Duty: Dewalt Metal Folding Sawhorse

The DEWALT Metal Folding Sawhorse excels as the best light-duty option, featuring a durable metal structure with a capacity load of 2,000 lbs. Designed for versatility, it includes a 2×4-inch recess and V-grooves for handling various materials. Its compact folding capability and lightweight design of 11.8 lbs. make it portable and easy to store. Despite potential issues with the plastic locks over time, its affordability at $79.94 and functionality make it ideal for light-duty PRO tasks.

Best Heavy-Duty: Fulton StableMate Folding Professional Grade Sawhorse

The Fulton StableMate Folding Professional Grade Sawhorse takes the top spot as the best heavy-duty sawhorse, boasting a weight capacity of 3000 lbs. Crafted from robust USA Grade Galvanized Steel, it offers unmatched durability and stability for demanding job site conditions. While heavier at 39 lbs., its reliability, non-skid rubber feet, and built-in leg locks ensure safe and secure operation, making it the preferred choice for heavy-duty tasks.

Both the BORA Work Horse and the DEWALT Work Stand are sturdy and support a lot of weight as well. The Fulton holds the most weight of the pack!

Best Workstation: Kreg Track Horse

The Kreg Track Horse was a team favorite and stood out as the best workstation, providing a versatile and sturdy work support system for various applications. With a weight capacity of 2,200 lbs. per pair or 1,100 lbs. individually, the Kreg Track Horse offers users plenty of support and stability. Its dual-mode clamping system, sacrificial surface compatibility, and adjustable legs cater to diverse project needs. Although priced at $179.00 each, its innovative features and durability make it an excellent investment for professionals requiring a reliable sawhorse, or workstation.

Most Portable: DEWALT Adjustable Legs Sawhorse

The DEWALT Adjustable Legs Sawhorse earns the title of the most portable sawhorse, combining durability and versatility in a lightweight design. Weighing 14.17 lbs. and featuring adjustable legs for uneven surfaces, it offers ease of transport and setup. Despite potential issues with the top brackets, its back-saving adjustable height legs and compact folding design make it suitable for on-the-go professionals and DIY enthusiasts seeking portability without sacrificing performance.

Which One Did I Pick?

This evaluation has provided me with valuable insights into the variety of options available for sawhorses. Previously, I had been accustomed to purchasing cheap plastic Stanley sawhorses due to their lightweight and portability. However, I now understand that this initial cost-saving approach led to frequent replacements, costing me approximately $140 annually. Recognizing the value of investing in a better-built sawhorse upfront, I anticipate fewer replacements and less frustration in the long run.

In the end, I opted for the DEWALT metal folding sawhorse and my Lead carpenter opted for the Kreg Track Horse but later reverted to the DEWALT Adjustable Leg folding sawhorse because it stored better in his van, It’s important to note that these are our everyday grab-and-go units for our vans. We both agreed that the Fulton StableMate and DEWALT Work Stand will be our long term material platform. We also agreed that if we were setting up a long term clamping station, router table or assembly table we’d reach for the Kreg workhorse and use them.

Conclusion

When selecting a sawhorse, it’s essential to consider factors such as portability and storage convenience. For those requiring mobility and versatility, sawhorses with folding legs are ideal.

Moreover, the material of the sawhorse significantly impacts its weight and thus its portability. While ABS or plastic sawhorses offer lightweight options, steel folding sawhorses are sturdier but heavier. Heavy-duty models with high-capacity clamps may be more cumbersome to move, so it’s essential to balance weight with durability based on individual needs.

Additionally, considering additional features can enhance functionality and efficiency. Sawhorses with built-in shelves, cord hooks, or clamps provide added convenience for various projects, offering a versatile tailored worktable.

In essence, the decision to invest in a quality sawhorse should be guided by considerations of mobility, durability, and additional features, ensuring optimal performance and longevity for whatever you put it through.

Sawhorse Head-2-Head comparison

Best Sawhorse Head-To-Head is a post from Tool Box Buzz

Best New Products from World of Concrete 2024

Every year the World of Concrete show produces some awesome tool releases. Big companies have the opportunity to showcase what’s new in the coming months of 2024! Now that the dust has settled and the crew has collected our thoughts, we have put together what we feel were some of the best newly released tools shown at World of Concrete.

Of course, there were hundreds of new and innovative tools that we checked out, but these are the ones we think make a huge impact on the industry. We are going to try and get our hands on these and many more for independent reviews or in our Head-To-Head Testing.

Bosch 12v Inspection Camera

Bosch has upped their game with the release of the new 12V Max Connected 5 Ft. Handheld Inspection Camera (GIC4-23C). The GIC4-23C Inspection Camera has a high-resolution, easy-to-see 4 in. LCD that takes color images and can store up to 30 videos and photos. The buttons and menu are simple, properly marked, and user-friendly.

The inspection camera has a rubber housing combined with an IP67 (camera cable) and IP54 (tool) rating, offering the user enhanced protection on the job site. Pictured here is TBB crew Rob using the inspection scope inside a makeshift wall a the Bosch booth. The LED screen is 1280×720 pixels.

This inspection scope is one of two that Bosch will sell in a kit. Bosch will also offer an 11′ camera cord option. This will be model GIC5-27C. Both kits include a camera, batteries, charger, and a Bosch L Box with molded insert.

Diablo Amped Rebar Demon Masonry Drill Bit

A few years ago, Diablo introduced the Rebar Demon masonry drill bit solution for SDS Plus and SDS Max with a full carbide cutting head. The Rebar Demon combined Diablo’s great concrete drilling solution with the ability to cut through rebar. While those bits were definitely a game changer, they didn’t address the need for a better dust control solution. Dust control is an extremely important issue when it comes to worker health, jobsite cleanliness, and proper hole preparation for adhesive fasteners.

The Diablo Amped Rebar Demon addresses the dust control features that were missing in the original Rebar Demon. The Amped Rebar Demon has a new design that includes an exceptionally high-quality full carbide head and a stainless-steel sleeve for dust control. The innovative shaft design allows for the seamless suction of dust through a hose adaptor, resulting in a clean and efficient operation.

Diablo anticipates these Amped Rebar Demon bits to retail between $50 and $60 each and is set to be released mid to end of Quarter 2 2024.

Milwaukee Dual M18 Battery 9 Gallon Dust Extractor

The new M18 FUEL PACKOUT Dual Battery 9 Gallon Dust Extractor runs on two M18 battery packs and features twin automatic filter cleaning to maximize suction performance. The M18 FUEL Dual Battery 9 Gallon Dust Extractor combines cordless convenience with corded performance.

For more productivity on the job site, users can activate the M18 FUEL Dual Battery 9 Gallon Dust Extractor from a remote or tool thanks to VACLINK, an incorporated wireless dust control feature. In order to ensure optimal performance and maintenance of airflow levels, the M18 FUEL Dual Battery 9 Gallon Dust Extractor has an incorporated low-flow alarm that notifies the user when the airflow reaches a point where dust extraction is no longer effective.

The crew likes the PACKOUT compatibility on the top of the vacuum. This allows us to “stack and go” with the vacuum accessories or tools we need for that specific application.

The M18 FUEL PACKOUT Dual Battery 9 Gallon Dust Extractor is set to be available in quarter 3 of 2024.

DEWALT POWERSHIFT Battery Platform

DEWALT unveiled their new POWERSHIFT Battery Platform and associated power tools that use the new batteries. Here is a brief breakdown of the DEWALT POWERSHIFT batteries and power tool options coming soon.

POWERSHIFT Battery & Charger

The new DEWALT POWERSHIFT offers a high-power battery with 554 WH of capacity. This battery has pouch cell technology which allows for a more compact, lightweight design, and weighs 11.5 lbs.  DEWALT’s POWERSHIFT standard high-rate chargers can charge these large batteries in less than one hour.

POWERSHIFT Plate Compactor

The new POWERSHIFT Plate Compactor offers 3,370 ft-lbs. of force. The compactor has a large, 15.7″ plate. The controls are mounted on an ergonomically designed folding handle for increased user control and comfort. The compactor comes with a wheel kit for ease of maneuverability. It also features a water tank which will assist in keeping the dust levels lowered.

POWERSHIFT Rammer

The new POWERSHIFT rammer weighs in at 132lbs. It features 2,660 ft. lbs. of impact force with anti-vibration technology. The rammer has a patent soft start and has mounted controls on the two-position handle for ease of use operation. The Rammer and the Plate Compactor have the same control panel buttons for operator familiarity.

POWERSHIFT Backpack Vibrator

DEWALT’s POWERSHIFT Backpack Vibrator is lightweight, weighing  25 lbs with the DEWALT POWERSHIFT battery installed. This backpack vibrator provides 60 minutes of continuous run-time. The pack itself has a durable roll cage with a fully adjustable high visibility harness for safety.

Vibrating head size options for both the backpack and the power pack are as follows:

• 2-3/8″ vibrating head
• 2″  vibrating head
• 1-3/4″ vibrating head
• 1-1/2″ vibrating head

POWERSHIFT Powerpack Vibrator

The POWERSHIFT Powerpack Vibrator has a manual switch but also can be activated remotely through DEWALT Wireless Tool Control.  The pack is carried with an over-body harness with the same high visibility material as the backpack vibrator. The pack has the same style of roll cage as well for protection.

Shaft length options for both the backpack and the power pack are as follows:

• 7′ shaft
• 10′ shaft
• 16′ shaft
• 21′ shaft

POWERSHIFT Power Screed

DEWALT’s POWERSHIFT Power Screed features fully adjustable handles for customizable height and width for user comfort. In addition, ambidextrous controls can be mounted on either handle for user preference. This power screed will run up to 90 minutes on continuous full throttle on a single battery. The screed has the power to pull a 16′ bar.

POWERSHIFT Core Drill and Stand

DEWALT’s POWERSHIFT core drill can be removed from the stand and used with a 60v FLEXVOLT battery independently. The core drill can wireless connect to the water tank with a water flow dial on the handle of the core drill so the user does not have to take their hand off the handle, allowing for a safer operation. The core drill has anti-rotational technology to prevent over-rotation in bind-up situations.

The DEWALT Core Drill will be available in September 2024. DEWALT’s new line of core drill bits will launch sometime between February and March. Additionally, the connectable water tank will reach stores this March.

POWERSHIFT Adapter

DEWALT continues to focus on backward tool battery compatibility. The DEWALT POWERSHIFT adapter allows for a FLEXVOLT battery to be inserted for additional run-time on all POWERSHIFT equipment. All DEWALT FLEXVOLT batteries will work in the adapter. DEWALT recommends larger packs such as 15Ah or 9Ah for longer additional run time.

Milwaukee MX FUEL ROCKET Dual Power Compact Tower Light

Milwaukee’s latest offering in equipment lights is the new MX FUEL ROCKET Dual Power Compact Tower Light. This light provides faster set-up and maximum portability. This compact tower light is PACKOUT compatible. According to Milwaukee, this light tower gives off  five times more usable light than the Milwaukee 2131-20 M18 Rocket Dual Power Tower Light.

Features

• 15,000 Lumens
• 49.5 lbs with battery
• 2,300 SQ FT Coverage

MX Rocket Dual Power Tower Light Run-time

The MX Rocket Dual Power Compact Tower light has an AC power option if power is available on-site for unlimited run-time. Here are the projected run-times according to Milwaukee on an XC406 (XC6.0), FORGE XC8.0, and FORGE HD12.0

Setting Lumens

With the kitted XC406 (XC6.0) battery here are the lumens per setting.

• Low – 5,000 lumens
• Medium – 8,500 lumens
• High – 15,000 lumens

The tower light is IP56-rated for water and dust. The light also features Milwaukee’s One Key technology for tool crib management, lockout, or theft. The MX FUEL ROCKET Dual Power Compact Tower Light is set to be available in quarter 3 of 2024.

Availability

The majority of these tools will be available over at ACME TOOLS in the coming months! Check them out here: Acme Tools

Best New Products from World of Concrete 2024 is a post from Tool Box Buzz

DEWALT 21″ 60V MAX* Single-Stage Snow Blower Review

Model DCSNP2142Y2

DEWALT has just recently entered the rapidly growing cordless snow blower/thrower category with its 21″ 60V MAX* Single-Stage Snow Blower.  We received the DCSNP2142Y2 Kit which comes with the snow blower, battery charger and 2 FLEXVOLT DCB612 12.0 Ah batteries.  After several very wet and heavy snow storms here in Massachusetts, we can share some feedback and our review of DEWALT’s snow moving contender.

21" 60V MAX* Single-Stage Snow Blower

Manufacturer: DEWALT
Model number: DCSNP2142Y2
Price: $999
Power source: 60V FlEXVOLT Battery
Weight: 59lbs Tool Only

Features and Specifications

• 2 way directional powered chute
• 3 Mode power selection – Eco, Normal and Power
• 7″ Steel single stage Auger
• Bright and easy to read LED dashboard showing battery state, power mode, high load indicator and fault indicator
• Twin LED Headlights
• Collapsible handles for storage

Snow Thrower or Snow Blower?

The DEWALT 21″ 60V MAX* Single-Stage Snow Blower sits in a class that many would call a snow thrower vs. a snow blower.  While this may seem like trivial semantics there is a fairly significant design difference between a single stage snow thrower and a larger two-stage or even three-stage snow blowers.

Single-stage machines like this DEWALT have a single rotating auger that performs double duty in breaking up the snow and throwing up a chute for removal.  They are lighter, have less moving parts and are propelled by the user.

A two-stage snowblower has a dedicated auger for breaking up the snow in the mouth of the machine and passing it up to a second faster spinning impeller that launches the snow out the chute.  These machines are heavy, typically propelled by self driving wheels and can move and throw much more snow than a single stage machine.

Design and User Experience

The DEWALT DCSNP2142 features a single 7″ steel auger that processes the snow and throws is up the chute.  The chute is motorized and can be rotated left and right quickly via two paddle switches mounted on the handle.  The handle features large Power ON and Power Mode buttons that are easy to select even with large gloves or mittens.

An auger activation bar runs along the top of the handle is the same form and function found on legacy push lawn mowers.  The handle is connected to the blower via a metal tube frame assembly that can be loosened to rotate and collapse the handle when not in use for storage.  The main housing is a mix of primarily sturdy plastics and metal reinforcement.

Performance

At the core of the DEWALT 21″ 60V MAX* Single-Stage Snow Blower is a brushless motor powered by 60V FLEXVOLT batteries.  This kit comes with two DCB612 12.0 Ah batteries.  Note however that these 240 Wh batteries are actually 4.0 Ah batteries when used in a 60V tool.  Only one battery is required to power the blower, but two is recommended for runtime considerations.

The conditions we tested this blower in were about as brutal and nasty as it gets for snow.  Heavy wet snow mixed with slush and hard ice made for a pretty tough test.  At the end of the day we were really impressed!

DEWALT advertises “clear up to 16 parking spaces” and “throw snow up to 40 ft”.  We understand these numbers are under ideal conditions and while we didn’t see numbers resembling that, we were impressed by how long the batteries lasted and how much snow (and water) were moved. With even the hardest packed snow the normal mode was able to ingest and throw the snow >10ft and up to 25 ft.  When MAX power mode was used it made a significant difference in snow throwing performance however it was clear that this put a rapid drain on the batteries.  The blower performed better with a steady flow of snow into the mouth and did not slow down even with a high power load indicator illuminating.

Important to understand is that the wheels are not power driven.  So all the forward movement must be done by the user.  In heavy snow this can require significant force to push the blower through the snow.

The bottom shave plate is grooved likely to help the blower slide along.  This does result in a thin layer of snow being left behind in places.

Price and Value

The DCSNP2142Y2 Kit is currently priced at $999 while the tool only is priced at $699.  As with most cordless tools these days the core performance and resultant cost lies with the batteries.  The kit comes with (2) DCB612 12.0 Ah batteries.  If priced out individually these batteries are currently selling between $300 and $320, totaling >60% of the kit cost.

The real hidden value of the blower and this kit are going to depend on the user.  Users who already own and use other DEWALT 20V and 60V tools may see a huge value in this kit.

Conclusions

The DEWALT 21″ Single-Stage Snow Blower really impressed us with its compact power and ability to chew through even the worst kinds of snow. I have found it light enough to pull up my deck stairs to help clear off my second story deck.  A job that previously was only achieved with back breaking shovel antics. For users that have a small driveway or grounds personnel who need to clear long stretches of sidewalks, this blower could be a goldilocks solution that fits in between shoveling and larger, heavier and more expensive multi-stage blowers.

DEWALT 60V Snow Blower Video Review

DEWALT 60V Snow Blower Review is a post from Tool Box Buzz

2023 Holiday Tool Gift Guide

This year’s TBB’s 2023 Holiday Gift Guide will help you pick out the perfect gift(s) for that hard-to-buy-for tradesperson in your life. Especially if you’re shopping for someone who just wants tools but already seems to have too many. Or that special person talks about tools and hardware even when they know you don’t have a clue what they are talking about. Yeah… we’re here to help!  Whether you need that last small gift or are looking to start off with a big bang, we have you covered. We go through the heartache, pain, and suffering of testing out some of the industry’s uniquest (yep, that’s a real word), most practical, and just plain coolest tools and job site gadgets to create a full-spectrum holiday gift guide.

To help you out, regardless of your budget, we broke down the tools by price categories which are:

• $30 and under:  The Simple gift
• $30-75:  The Perfect gift
• $75-200:  The Surefire gift
• Over $200:  Santa’s REALLY nice list!

And all of the tools in our 2023 Holiday Gift Guide are ones that are in our job site kits or our Pros’ workshops. So hang some lights and then get ready to hang out with us for a bit.

$30 and under Gifts | The Simple gift

• DEWALT Elite Ceramic-Coated Abrasives

If you are trying to think of something small to finish off your list or throw in a stocking these DEWALT abrasive discs are awesome. They come in a variety of sizes to fit a wide range of angle grinders. The ceramic abrasive quality is second to none. It may not seem exciting but having discs on hand that don’t burn out in a hurry is awesome when you’re in the middle of metal fabrication of any kind. It’s a fun way to let someone try a new brand or style of something they may already buy on a regular basis.

Purchase at DEWALT for $8-20

• Kobalt 24 & 48 in. Levels

We’re sure you builder has calibrated eyeballs (just like us) and doesn’t always need a level. But when they do… have them reach for one of these Kobalt levels. The 24″ level is great for most common indoor tasks like hanging pictures or shelves. And the 48″ level is great for more intense tasks like leveling framing or as a straight edge for plywood or drywall sheets. The bubbles on these Kobalt levels are easy to see, they are durable, and best of all the price is reasonable.

Purchase at Lowes for $18-25

• Milwaukee Tape Measure 2-Pack Set

We will probably never have a holiday gift guide without a tape measure. This year it’s the Milwaukee tape measures that caught our eye. They are the most essential tool at hand and one that typically wears out from such frequent use. These tape measures are easy to read, have a solidly designed locking lever, and are rugged as hell. They have great extension rigidity until they hit their fold point. They are sure to last until you decide to replace them next holiday season (and beyond). You cant go wrong with a Milwaukee tape measure.

Purchase at Home Depot for $20

• Gerber Zilch Knife

If you’ve relied on any of our previous holiday gift guides you’ll know that we love a good pocket knife. Chances are your tool lover may as well. Look for further than the Gerber Zilch. This is a sharp-as-hell out of the box, straightforward folding knife. There are multiple color schemes to choose from (we loved the tactical coyote brown and black knife). Its lightweight and sports a great belt clip. The locking mechanism is a standard inside handle locking tab design and it works great.

Purchase at Gerber for $25

• Elgin Firebolt Flashlight

The Elgin Firebolt is a well-rounded flashlight in every way. First, it features a tough yet lightweight metal case. And the case is hex shaped to prevent it from rolling off work surfaces. It also has a magnetic integrated into the side so you can stick it on a close metal surface to work hands free. Second, its satisfyingly bright (~100 lumens) for a single LED light. And third, the battery life (2x AAA batteries) is surprisingly efficient. And the IP66 rating means it’s actually quite weatherproof. Shoot, get a couple to leave in the shop or in some vehicles and you’ll be reaping the rewards of a solid holiday purchase for a long time to come.

Purchase at Elgin USA for $25

• Ryobi USB Rechargeable Inflator

Having an inflator in your vehicle can be a literal lifesaver. The Ryobi USB-battery digital readout inflator works wonderfully. It’s the most compact battery powered inflator we’ve used and includes an integrated inflator needle if you need to fill up a ball. The USB battery is recharged using a Type C USB cord which is pretty universal these days. Getting the tire pressure low warning on a cold winter morning is no fun but skipping a quick trip to the gas station or firing up your air compressor saves time and frustration.

Purchase at Home Depot for $30

• Milwaukee Hex Key Set

There are few things more annoying than having a missing hex key when you are in the middle of a task involving small bolts or fasteners. This Milwaukee hex key set eliminates that hassle by conveniently mounting common hex key sizes on a flip out style handle. The handle, unlike some cheaper versions, is sturdy and won’t crack under the torque applied from breaking free stuck fasteners. They are compact and easy to store too with hardened metal that won’t strip easily. These make a great small gift or stocking stuffer for sure!

Purchase at Home Depot for $30

$30-75 Gifts | The Perfect gift

• Craftsman Versastack Tool Box

A good storage option is always appropriate. And the Craftsman Versastack Deep Tool Box is a great option in the storage department. It checks all the boxes we look for — weather protected (IP54 rated), stackable, reconfigurable, durable, and cost effective. The last thing we want is to spend more on the toolbox than the tools inside them. But the Versastack is not a compromise as much as its a innovative solution. It allows you to fit a variety of tools and parts in mutliple compartments to make getting them safely to and from a jobsite hassle free.

Purchase at Lowes for $38

• KREG Rip Cut System

For those of us that may not have a panel saw set up in the garage or want to go through the hassle of laying out and fitting up a track saw… check out the KREG Ripcut System. This system incorporates a universal base to house your circular saw and a sturdy, adjustable guide bar to quickly and easily Rip panels to desired widths. It takes up hardly any space and is surprisingly accurate for rough carpentry jobs. And in this price category it probably doesn’t break the bank either.

Purchase at Home Depot for $40

• Microjig Dovetail Ratchet Clamp

One of our shop Pros recently needed some quick-adjusting clamps with a dovetail-compatible foot for a table saw rail and CNC table hold-downs. He tested out these Microjig Dovetail Ratchet Clamps and loved them. The foot securely slides along a T-Track or dovetail groove. The foot firmly ratchets into place and includes a spring mechanism to allow it to maintain its setting despite gravity’s best efforts. The angle of the foot is designed to work with a 14-degree dovetail as well so this clamp allows for completely custom jig and clamp designs that can be reconfigured with ease.

Purchase at Microjig for $42

• KREG Drawer Front Mounting System

We couldn’t decide which KREG tool we loved more (see above) so we decided to include the KREG drawer front mounting system as well. This custom jig set makes quick, accurate, and repeatable work of mounting drawer fronts on custom drawers. So not only does this work great for new build projects on the horizon but can also help with renovating current installs with easy drawers’ front swaps to upgrade your current abode. It’s another space efficient, low cost, unique tool that your tool lover might not realize they’ve always wanted.

Purchase at Kreg for $50

• Gearwrench 3-Ton Jackstand Set

Does your tool hound like to get under a hood and turn a wrench? If so, or if they aspire to, then check out the new Gearwrench 3 ton jack stands. They have a double pin locking feature for an added safety feature to make sure the vehicle you’re working on stays where it should – above you! They are rugged and offer an industry standard wide base and ratcheting adjustment design. Plus the yellow powder coat finish looks great… especially if your gift getter has other gold toned tools in the shop!

Purchase at ACME Tools for $50

• Garret Wade Caliper & Compass set

Fine craftsmanship and finish carpentry require precision. So whether your making sure the thickness of your substrates and materials is exactly the same or ensuring that multiple work points have the same center radius offset, these Garret Wade precision tools are perfect. They are crafted from solid back steel with brass fittings. So they not only are designed well but look outstanding. They come in a convenient storage box that will ensure they stay in place to be handed down to the next generation of woodworker in your family line.

Purchase at Garret Wade for $50

• Ryobi USB Rechargeable Soldering Pen

You know what we don’t love? Contorting our bodies into confined spaces while doing plumbing or electrical work and THEN having to manipulate a hot soldering iron and cord with Flux and wire. So we love a cordless option here to make maneuvering to secure (or resecure) a tight to reach pipe or wire connection. The Ryobi USB soldering iron incorporates a Type-C USB rechargeable, 2 Ah battery into a compact design to create a functional yet lightweight and comparatively inexpensive option to benefit any homeowner DIYer. It’s definitely worth considering!

Purchase at Home Depot for $70

$75-200 Gifts | The Surefire gift

• Bosch Colt 1-HP Palm Router

Palm or trim routers are very useful tools to ensure smooth laminates or layer-ed glue-up tasks. As far as routers go, they are lightweight and portable. The Bosch Colt 1-HP palm router is impressively powerful and smooth and stands out in this compact router class. It is great for small shops where power and outlets are plentiful. It is also an excellent choice for any CNC router tools and investments which is a task we tested heavily while trying out the Bosch Colt. The variable speed dial is responsive and stays in place despite constant vibrations which is an important feature. The collet was easy to access, and the quick release collar was well designed and easy to adjust. All in all, this is a great trim router option with all the core features we look for in a corded option.

Purchase at Lowes for $79

• Elgin Rampage Headphones

We’ve had Elgin USA hearing protection on our shops for years and are as impressed with them today as we were when we first put them on. And we appreciate a variety of designs to match a variety of tasks. So, while we love Elgin’s REBEL earbuds for welding and grinding, the RAMPAGE headphones are awesome for tasks like cutting and nailing. They fit snugly over your ears without becoming uncomfortable after hours of use. They offer a respectable 25 dB noise rating (OSHA compliant!) and connect to a phone via Bluetooth. Best of all though the button design was designed in an easy-to-operate-even-with-work gloves way. Use it to adjust volume or make calls with the integrated mic. These is truly a well thought out piece of hearing protection.

Purchase at Elgin USA for $85

• Go Rhino HS-30 Hitch Step

Not all of those getting gifts are young and spry. So if your gift target might be a little slower or more careful reaching into the bed of their truck these days, check out the Rhino hitch step. It’s a straightforward design that fits into a standard 2 in. female hitch receiver. Between the heavy-duty steel, powder coat finish, and non-slip surface treatment, this is a rugged and practical gift that will earn its keep time and time again. Even better? The angled-corners design of the HS-30 means that if you forget it’s mounted at walk into it (not that we ever do that) you are less likely to hobble away with a serious injury.

Purchase at Real Truck for $86

• Bosch BLAZE 165 ft. Green Laser Measuring Tool

When you need to frequently take long distance measurements this is the tool for you. But this Bosch BLAZE (GLM165-25G) does way more than just straight liine measurements. Integrated features include: Fixed/Continuous measurement, area, volume, indirect height, and wall area calculating among others. The green laser is extremely bright and easy to see even in full daylight at distance. And if you’re skeptical on its precision don’t be; this laser measurement tool is accurate to +/- 1/16 in.  Bosch included a haptic vibrate feature so even if you’re on a loud jobsite, you can still feel confirmation of button presses even if you can’t hear the audible beeps. Lastly, the BLAZE is a rugged design ready for the elements with an IP65 weather-protected rating and reinforced housing. This is a great investment for PROs and folks doing onsite estimates and measurement with regularity.

Purchase at Home Depot for $97

• Gerber FAST Tanto Knife

Does a knife enthusiast ever have enough knifes? Nope, no way. So if you’re looking for a good knife option with some unique features you should consider Gerber’s FAST Tanto knife. Gerber has an assisted opening design, called FAST, that makes this knife as fun to open as it is to use. It’s got a great textured grip that helps keep it firmly in your grip. And the black Tanto-style blade is different than your average round edged blade and really stands out. And at $99 its a mid-range option that feels more high end than that!

Purchase at Gerber for $99

• Kobalt Utility Cart

There is nothing more frustrating than setting down a tool mid task only to turn around and have it disappear. We blame it on shop Gremlins… Having a utility cart that easily rolls from task to task is a life saver for keeping the Gremlins at bay. This Kobalt cart makes it easy to sort and store your tools and accessories as you go. It saves you time and frustration. And can even prevent you from losing or accidently breaking pieces and having to re-buy them. It’s a great option that may not be the first thing they think of or ask for.

Purchase at Lowes for $119

• Husky Liners Weatherbeater Floor Mats

We admittedly put our work trucks through their paces. So, one of the first things we make sure they have is some heavy-duty rubber floor mats. These Husky floor mats fit like a glove and are built to stand up to the rigors of a work crew. But that doesn’t mean that they are only for work trucks. They look so good that they are an instant upgrade to any vehicle – cars, vans included. The only vehicle we wouldn’t put them on is a motorcycle. They are a breeze to pull out and hose or power wash off as well. And the sectioned design means that spills of mud won’t spill off the edges of the mat. Grab a set for an easy win.

Purchase at Real Truck for $60-199 ($125 as shown)

• Gearwrench Rolling Mechanics Seat

Sometimes it’s nice to get off your feet in the workshop. And when you can do that in a seat designed to make shop or mechanic work easier than all the better. This Gearwrench rolling mechanics seat features an adjustable height air shock and full 360-degree swivel to allow you to adjust to any angle or position required by the task at hand. Its powder-coated steel finish and rubberized, solvent-resistant seat are built to last. And maybe best of all? The base hoses 5 magnetic pie-shaped storage trays to conveniently hold your small parts as you work. Don’t wait to load one up so your holiday recipient can take a load off.

Purchase at Home Depot for $135

• Craftsman OVERDRIVE 121-piece Mechanics Tool Set

Another staple we like to include for gift guides is a well thought out hand tool set. And Craftsman’s OVERDRIVE mechanics set is a great option. It has all the common wrenches and sockets your tool lover will need to tackle any nut and bolt-based task they can dream up. It has a wide range of both metric and SAE sizes conveniently packaged in a hardshell clam case to keep them secure and accounted for. The gunmetal grey style finish looks great too. Plus, these sockets and wrenched meet or exceed all AMSE certified tolerances so they are plug and play for any commercial uses as well. You can’t go wrong here with this mechanics set from Craftsman, especially with an extra $50 off for the holidays.

Purchase at Lowes for $149

• Garret Wade 333 drill/driver Bit Set

Can we ever have enough drill and driver bits? No… we cannot. And this Garret Wade 333-piece drill and driver accessory set is a huge step in ensuring you always have the drill and driver bits you need on hand. The case makes for secure and organized storage which can be a huge timesaver vs. hunting for a loose accessory. Drill bit styles include: long and short masonry, long and short spade, TiN twist, black oxide twist, and brad point bits. Driver bits include: 100 hex shank drivers of every description, a drill sizer, multiple nail sets, drill stop collars, a countersink, and a dozen fractional socket drivers. Yeah, it’s a complete set for sure!

Purchase at Garret Wade for $160 (on sale)

• Danner Bull Run Chelsea Boots 6 in.

When you’re on your feet for hours at a time, usually on hard, rocky, or uneven surfaces, a good pair of work boots makes a world of difference. Enter the Danner Bull Run Chelsea boots. They look great and feel just as good. The Ortholite sole and steel shank keep your foot well supported and protected, as does Electrical Hazard protected sole (ASTM F2892-18 rated). In addition, the traction is oil and slip resistant while the lace-free slip on design means that wood or metal shavings and slag won’t get trapped in the tongue or laces. These boots are a great value considering they’re under $200. And if the person receiving them is inclined to get them re-soled vs replace them down the road then that’s even an option as well. There’s a reason Danner has a great reputation and these boots definitely live up to it!

Purchase at Danner Boots for $173

• Ryobi 18V Cordless Drill & Driver +2 Combo Kit

There was no way we could put together a gift guide without featuring a cordless too combo. We were still surprised to be able to put the tool combo in this price category though. Here’s the kicker though; this 2-tool Drill Driver combo comes with 2 free additional tools to choose from. Besides that, this Drill Driver combo kit is worth the cost on its own. It makes easy work of 1/4 in. hex shank bits and round bits up to 1/2 in. diameter while providing ample power for any DIY task you throw at it. Ryobi’s ONE+ 18V lineup has countless compatible tools so this is a great starting point for anyone looking to get into a cordless DIY lineup!

Purchase at Home Depot for $199

• Helly Hansen Insulated Oxford Work Jacket

Having to work outside on a cold jobsite in the winter can be miserable. So, we are always open to outdoor workwear to keep up warm and comfortable so we can focus on our work and not the weather. The Helly Hansen Insulated Oxford Jacket is a heavy-duty option that is warm and comfortable. We were impressed that it didn’t impede our overall mobility as much as other winter workwear we’ve tried out. Plus, It looks awesome so you can wear it out on weekends, and it will still impress. Helly Hansen is a go to brand for us because they deliver great looking, tough clothes that are built with the details in mind. And the insulated Oxford Jacket exemplifies these traits.

Purchase at Helly Hansen Workwear for $199

• Gearwrench 3 & 3.5 Low-Profile Ton Jacks

So, if you’re considering 3-ton jack stands why not up the ante with a heavy-duty jack from Gearwrench to go with it? Whether you opt for a standard 3 ton or 3.5-ton low profile jack, they’ll be thrilled. These are automotive tech geared, professional-level floor jacks. They offer exceptional speed and ease of lifting in a rugged piece of equipment. The protected handle is a nice feature to prevent accidental automotive paint scratching while the dual pistons create a smooth and easier lifting action. They even have an integrated small parts storage spot to throw small parts so they don’t get lost. Lastly, these jacks are certified to the ASME PASE lifting standard to keep any commercial uses industry safety compliant.

Purchase at ACME Tools for $190-220

$200+ Gifts | Santa’s REALLY Nice List!

• Milwaukee M18 Cordless Finish Nailer, 18GA

Here’s a simple fact… waiting for air compressors and dancing around air hoses is not ideal. So when we tested out the Milwaukee 18V finish nailer a while back, it didn’t take long for us to fall in love. This nailer is as smooth and reliable as any pneumatic one we’ve used without the hassle. and with approx. 1500 nails on a single 2Ah battery, the battery life won’t hold you back. It offers versatility and performance in a compact design that upholds Milwaukee’s standards of excellence. it is a great addition to the M18 lineup and would make a great gift for the handyperson on your shopping list. It also made it a great inclusion in our 2023 Holiday Gift Guide.

Purchase at Home Depot for $249

• Dovoh 3-plane 360-degree H3 laser level

We were very impressed with Dovoh’s new 3-plane, 360-degree laser. It has all the features we hoped for — super bright (110mw), green laser lines with fantastic optics (up to 197 ft!), rugged construction with a secure case and good rechargeable battery life up to 18 hrs (plus it comes with a spare battery).  The Dovoh 3-plane laser gives you the ability to easily switch between auto level mode or angle lock mode for non-level line projections. And it’s among the best as far as level accuracy goes (±1/13 in. at 33ft). It comes ready to mount on a standard tripod 1/4 in. x 20 threat mount. The magnetic base with the fine adjustment design allows you to easily get the exact alignment you need. And if you’re hesitant about going with a new brand, know that Dovoh backs their products with a 2-Year Quality Warranty + 5-Year Accuracy Warranty!

Purchase at Dovoh for $279 (10% off w/ code SASOFF10)

• DEWALT 20V Cordless Belt Sander

Most woodworkers have a variety of sanders, and a few of them are likely to be cordless. But a belt sander is often thought of as a corded tool and may not be one of them. The DEWALT 20V cordless belt sander (Bare tool) may just change this assumption. It proves power on par with mane 110V corded belt sanders. Better yet it features a swiveling shop vac port that provides good flexibility and a dust decreased (never free) environment. They lock-on button is easy to use, and the variable-speed trigger and dial settings allow for a wide range of speed settings. Loading new sandpaper is easy with the quick release lever too. and the 3×21 in. roll size is comparatively large for a cordless belt sander. This is on Santa’s really good list for a reason; it’s a really good sander!

Purchase at Lowes for $299 (Tool Only)

• Lund Duraloader Arched Aluminum Folding Truck Ramps

We load/unload a lot of tools and equipment into our work trucks. So anything that makes that job easier and lowers our risk of breaking them or hurting ourselves while doing it is a great thing. The Lund Duraloader Arched Folding Ramps are priceless when it comes to loading your truck. And if your gift receiver regularly loads an ATV, dirt bike, lawn mower, or other power equipment with wheels into a truck and doesn’t have a good set of ramps then just commit to these ramps now. They are long (10 ft.) and arched to provide a shallow entry angle and prevent bottoming out while loading. They only weigh 17 lbs yet can support 750 lbs per ramp. And they fold in half for easy truck bed storage. They are made of durable aluminum and have a great grip design to prevent slips and falls even in slick conditions.

Purchase at Real Truck for $299 (per ramp)

• Kobalt 7 in. 20V Cordless Wet Tile Saw

We were thrilled to test this tool out since the versatility offered by a cordless tile saw is phenomenal. cutting tile is not something that many folks think cordless for but after testing out the Kobalt 24V tile saw, you may want to reconsider. The water basin design does a good job of catching spray to recirculate while the full sliding top is smooth and allows for repeatable and accurate cuts to a variety of sized tiles. This tool is a godsend when working in a renovation with no power. It limits trips to and from the saw to remeasure tile fit since you can easily bring the saw right to your tiling location. And you don’t have to fight for generator outlets or drags cords to get there. Awesome!

Purchase at Lowes for $380

HAPPY HOLIDAYS… | 2023 Holiday Gift Guide!

We know shopping for tool lovers is definitely a labor of love. It makes you ask “What do you get someone who seems to already have everything?” Just trust TBB’s 2023 Holiday Gift Guide to give you some great suggestions whether you are looking for the perfect small gift or that one unbelievable, big gift. Happy Holidays from the Tool Box Buzz Team!

2023 Holiday Gift Guide is a post from Tool Box Buzz

Best Cordless Blower | Head-To-Head

What would the perfect cordless leaf blower be? Wait…can we even call them leaf blowers? I certainly don’t use mine for leaves, I use them to blow sawdust on my job sites, my tools, out of my van and tool shed, or to clean off my patio and porch. They’re just blowers!

Comparing 15 Blowers

Fifteen manufacturers sent us their best handheld cordless blower. The majority of these blowers can be found in kit configuration and are sold at most common and online retailers. In past testings, we’ve received comments that we should include Harbor freight tools, so in this head-to-head test, we’re happy to welcome Harbor Freight’s Atlas blower to this test.

ATLAS

Model – 56994
Voltage – 80V
Battery Watt Hour – 288 Wh
Max Air Speed (MPH) – 150
CFM’s – 605 CFM’s
Length – 35-⅜”
Weight – 4lbs, 6oz
Price – 274.99 (when added kit components)

CRAFTSMAN

Model – CMCBL730P1
Voltage – 20V
Battery Watt Hour – 100 Wh
Max Air Speed (MPH) – 110
CFM’s – 410 CFM’s
Length – 33-½”
Weight – 5lbs, 7oz
Price – $149.00

DEWALT

Model – DCBL772X1
Voltage – 60V
Battery Watt Hour – 180 Wh
Max Air Speed (MPH) – 125
CFM’s – 600 CFM
Length – 36-¾”
Weight – 6lbs, 2oz
Price – $299.00

ECHO

Model – DPB-2500
Voltage – 56V
Battery Watt Hour – 252 Wh
Max Air Speed (MPH) – 158
CFM’s – 549 CFM’s
Length – 36-¼”
Weight – 5lbs, 6oz
Price – $199.99

EGO

Model – LB7654
Voltage 56V
Battery Watt Hour – 280 Wh
Max Air Speed (MPH) – 200
CFM’s – 765 CFM’s
Length – 36-½
Weight – 4lbs, 11oz
Price – $329.00

GREENWORKS

Model – BLB489
Voltage: 80V
Battery Watt Hour – 180 Wh
Max Air Speed (MPH) – 170
CFM’s – 730 CFM’s
Length – 37-1/8
Weight – 5lbs, 8ozs
Price – $342.99

HART

Model – HLB07VNM
Voltage: 40V
Battery Watt Hour – 180 Wh
Max Air Speed (MPH) – 155
CFM’s – 600 CFMs
Length – 37-⅜”
Weight – 6lbs, 12ozs
Price – $138.00

KOBALT

Model – KLB 1040A-03
Voltage 40V
Battery Watt Hour – 160 Wh
Max Air Speed (MPH) – 120
CFM’s – 520 CFM’s
Length -33-¾”
Weight – 5lbs, 4ozs
Price – $169.00

MAKITA

Model – GBU01M1
Voltage 40V
Battery Watt Hour – 160 Wh
Max Air Speed (MPH) – 143
CFM’s – 565 CFM’s
Length – 33-1/2″, 35-1/2″, 37-1/2″ (ADJUSTABLE)
Weight – 5lbs, 5ozs
Price – $439.00

MILWAUKEE

Model – 2824-20
Voltage 18V
Battery Combined Watt Hour – 288 Wh
Max Air Speed (MPH) – 145
CFM’s – 600 CFM
Length – 37-⅜”
Weight – 6lbs, 1oz
Price – $707.00 (not kit)

RIDGID

Model – R01601K
Voltage – 18V
Max Air Speed (MPH) – 130
Battery Watt Hour – 288 Wh
CFM’s – 510 CFM’s
Noise dB – 83.1
Length – 34-¼”
Weight – 5lbs, 7ozs
Price – $241.53

RYOBI

Model – RY404100
Voltage – 40V
Max Air Speed (MPH) – 190
CFM’s – 730 CFM’s
*Battery Watt Hour – 144 Wh
Noise dB – 84.6
Length – 37-⅞”
Weight – 6lbs, 4ozs
Price – $269.00
*Wh based on one battery

SKIL

Model – BL4713-c-11
Voltage 40V
Battery Watt Hour – 100 Wh
Max Air Speed (MPH) – 193
CFM’s – 500 CFM’s
Length – 36”
Weight – 4lbs, 3ozs
Price – $159.00

STIHL

Model – BGA 86
Voltage: 36V
Max Air Speed (MPH) – 154
Battery Watt Hour – 337 Wh
CFM’s – 459 CFMs
Length – 38-½” (ADJUSTABLE)
Weight – 6lbs, 5ozs
Price – $839.97 (not kit)

TORO

Model – 51822
Voltage – 60v
Battery Watt Hour – 216 Wh
Max Air Speed (MPH) – 157
CFM’s – 605 CFMs
Length – 37-½”
Weight – 5lbs, 8oz
Price – $290.03

Cordless Blower Testing | 7 Criteria

Our goal was NOT to verify marketing claims, instead, we used ANSI testing standards as a guide, to create consistent, repeatable, and measurable data that you can make intelligent decisions on.

Our team scored the blowers on seven criteria, each ranked independently, and the “Overall Best Cordless Blower” was determined using the combined test results.

We include but did not rank price and best value categories, but list them here for your own informational purposes.

7 Scoring Criteria

1. Pitot Tube Run-time Testing – Directly measure air speed with a pitot tube and calculate MPH and CFM during a runtime performance test
2. Weighted Sled Test – tested the thrust performance with a sled rig on rails.
3. Ergonomics and Features – Ergonomics is really important to users and an important category to consider when purchasing any power tool.
4. Balance – Measured the balance and resulting rotation in the off and full throttle states.
5. Noise -Measured Decibels at full throttle
6. Best Value – Not ranked.
7. Price – The kit price at the time of publishing. Not ranked.

Anemometer | Pitot Tube Air Test

I’ll be honest, I had to ask Jeff what a Pitot tube was. Jeff, also a helicopter pilot, explained that a pitot tube probe measures the pressure difference of an air stream and can calculate fluid flow velocity. The Pitot Tube was invented by a French engineer, Henri Pitot, in the early 18th century.

Pitot tubes are widely used to determine the airspeed of aircraft, the water speed of boats, and the flow velocity of liquids, air, and gasses in various industries.

When manufacturers test their blowers to come up with the MPH and CFM values they follow an American National Standard (ANSI) procedure to measure the force or thrust. This is effectively an electronic scale that measures the force in Newton’s 5 inches from the blower nozzle.

Using fluid dynamics theory and measured environmental parameters like temperature, pressure, and humidity, the average and peak MPH and CFM values can be calculated.

We replicated this ANSI procedure to validate the measured MPH values gathered from our pitot tube instrument. Both measurements aligned. Here’s a summary of that procedure:

1. We used a 13.8 in ± aluminum plate as a force plate for our electronic scale.
2. We vertically mounted and centered the blowers in our rig and off the force plate 5”.
3. The blower was operated for 10 seconds, and the result was recorded.
4. Three tests were performed for an average measurement.
5. Barometric pressure, temperature, and humidity were recorded
6. Used ANSI blower performance equations to calculate theoretical peak and average blower speed

Anemometer and Pitot Tube | Testing

The Pitot Tube was set up 5 inches from each blower in the center of the air stream. Batteries were fully charged and measurements were taken at full throttle. The data was collected at 1 Hz sample rate or once per second until the battery was drained.

An ExTech HD350 Pitot Tube Anemometer was used to perform this test. The chart below shows data for all 15 blowers.

Using this data we were able to determine and calculate 4 important metrics for each blower, ranked them separately, and also combined them for an “Airflow Performance” winner.

1. Run-time in minutes
2. Average Speed
3. Average CFM
4. Total air moved

Run-time | Sustained Performance Winner | Stihl

You can see from the chart that the Stihl ran the longest, at 25.4 minutes. Second place was ECHO with 19.4 minutes, followed in third place by Milwaukee at 16.7 minutes.

This is a good time to talk about open and closed-loop battery control and how it relates to sustained performance. One of the biggest complaints with cordless blowers is their poor run-time and tendency to suffer a drop in sustained performance over time, as the battery discharges.

Three blowers Makita, Milwaukee, and Stihl all have closed-loop control on the battery output enabling them to run at a consistent [not peak] speed, for the life of the battery. While these blower batteries may have more power that could be drawn from them, these closed loop controls limit the output so an expected level of sustained performance can be delivered over a longer period of time. This is a feature that appeals to Pro users.

In contrast, most of the blowers, we tested, showed open-loop control.  Their peak performance was delivered within the first few moments of battery discharge, and then a variable level of declining performance results, as the battery discharges.  For example, the Ryobi blower showed a 22% drop in performance when comparing a fully charged battery to one that is half “empty”.

The three closed-loop control blowers we tested, all handle the dwindling voltage of their batteries a bit differently:

• Makita ran at a consistent speed until it quit.
• Milwaukee ran at a consistent speed for over 90% of the battery life before rapidly fading.
• Stihl ran consistently for over 80% and then when the voltage began to drop, it forced a reduction to 75% peak power to continue on for an additional 5 minutes.

As pro tool users, we feel that having a blowers power stay consistent, and maintain its performance over the entire battery charge is really important.

Average Speed Winner | Stihl

Speed is measured in miles per hour and measures air velocity, or more specifically, the rate at which air passes through the blower’s nozzle.

A higher mph rating, results in the ability to push more dense or sticky debris like gravel or wet leaves. One interesting fact is that many tool companies market their blower’s performances by their PEAK measurement. We used average recordings to give you the MOST realistic and honest measurement.

The Stihl performed the best with an average speed of 124.5 mph. Second place was Milwaukee at 119.8 mph and closely followed in third place was Makita at 119.5 mph.

Note – The chart shows the EGO with the highest initial peak speed, but its average performance over time dropped, resulting in a fourth placement.

CFM Winner | EGO

Cubic feet per minute or CFM was calculated by taking the measured speed data and combining it with the area of the nozzle opening, to calculate the volume of air moved per minute.

The EGO came in first with 659 CFM. Second place was Makita with 643 CFM, and third was HART with 628 CFM.

The higher the CFM value, the more air your blower produces, resulting in a wider area cleaned in a shorter time.

Total Air Moved Winner | Stihl

The winner of this category is a combination of run-time and average CFM. This is an indication of the total amount of work performed on a battery charge.

The Stihl performed the best, coming in at 11,550 cubic feet, followed by ECHO with 11,126 cubic feet. Third place was Milwaukee with 10,032 cubic feet.

Overall Airflow Performance Winner | Milwaukee

It’s important to note that two of the above categories are power performance values, and the other two are indications of battery size and runtime. In order to level the playing field between tortoises and hares we combined all four categories to see how the blowers performed in totality.

The winner was Milwaukee, followed closely by EGO and Stihl.

Weighted Sled Test | Power Test Winner | EGO

Who doesn’t like a strong-man contest?  We’ve touched on the importance of MPH and CFM, but the importance of where these two values intersect is the overall “force or thrust” that a blower can produce.

Manufacturers measure this force in Newtons in their development and testing. We developed a test rig to indirectly measure thrust and provide a good visual understanding.

We built a weighted sled that rides on low-friction wheels attached to inclined rails.

Sled Procedure

Prior to each blower test the rails and wheels were cleaned and lubricated with silicone. To perform this test we placed each blower’s tube onto a v-shaped rest, mounted to the sled. We placed the blower body onto a tool rest setting the blower in the same plane as the sled rails. Once set, we ran each blower for a 10-second count and recorded the sled movement on a measuring tape mounted to the sled. Three tests were completed for an average measurement. All blowers were tested with a 5.5 weight placed on the sled rig.

Two blowers maxed this test out, they were the EGO and Ryobi. We then added a second 5.5. lb plate and retested both blowers. The Ryobi was able to move the sled approximately halfway, while the EGO maxed out the rig a second time!

The sled topped out at 70 inches. Our chart below does not account for the additional weighted tests for EGO or Ryobi. EGO was the clear winner, Ryobi was second followed by Harbor Freight’s Atlas blower which was able to move the sled 66 inches.

Blower Nozzle or No Nozzle | What’s Best?

We wanted to see the direct impact of the nozzles on our weighted sled rig. The nozzles are designed to narrow the opening of the chute and increase the speed of air coming out.

Many people don’t realize that manufacturers will often use a nozzle to measure higher peak MPH values and will use the wider chute opening without the nozzle to list their peak CFM number. The same blower, but tested with different configurations.

Most manufacturers supply a nozzle because many users feel it increases performance, and they ask for it. The reality is that adding a nozzle may increase the localized air stream speed, but the added friction and constriction reduce the overall performance.  [E.g Milwaukee reduces from 17.5 to 17 Newtons, but increases from 145 to 155 mph]

Our sled test results showed that adding a nozzle to the blower drastically reduced the blower’s performance on the sled test. For example, the Ryobi which was able to max out the test sled at 70-inches without a nozzle, was only able to achieve 58-inches with a nozzle. Similar results were observed with EGO and Milwaukee nozzles.

Ergonomics and Features Winner | EGO

This category is compiled from the combined opinions of the TBB crew after using the tools. Grip, throttle, battery removal, intake placement, and adjustable chute length were evaluated.

The EGO eked out a win with 10 points, followed closely by Makita and Milwaukee which tied for second place each with 11 points.

Grip

While all blowers had relatively comfortable grips, both the EGO and Milwaukee stood out. They have base stands that can double as a two-handed hold for overhead use or off-balance use.

Throttle | Trigger | Power On

When it came to evaluating the blower’s throttle, the TBB crew favored blowers with a single point of activation. Unfortunately, most blowers employ a boost button, which we feel is an unnecessary hassle and a marketing gimmick.  Some of the blowers, like the Craftsman, have boost features that can be locked on – we preferred that to having to hold the button down. Pro users definitely do not want to have to engage a second button.

The Milwaukee throttle stood out with ambidextrous use and had a very responsive throttle control and no boost button.

Lastly, some blowers have a power-on switch, or safety feature, in order to power on the trigger. Most of the crew found these features frustrating.

Battery Insertion and Removal

When considering the battery removal and installation, the crew really liked those blowers, like the Kobalt, that offer a spring-loaded ejection.

Milwaukee lost points in this category by being the only blower to employ dual batteries.

Adjustable Chutes

Makita, along with Stihl offers an adjustable chute, with several configurations. We felt this may appeal to users who might want to adjust their blower chute to their height.

Air Intake Location

Intakes were also evaluated. The team favored rear-mounted over side-mounted intakes due to side-mounted intakes sucking in the user’s pant legs when held close to the body.

Balance and Rotational Force Winner | ECHO

Too much rotational force can result in a blower that you’re constantly fighting to control, or worse results in a wrist injury like tendonitis. Wrist tendonitis is frequently caused by activities requiring sideways motion of the wrist while gripping. Activities such as using a blower in a side to side motion can lead to Dequervain’s tendonitis.

Rotational Force Rig

We built a rig to hold each blower’s handle to simulate a neutral grip position. The rig allowed the blower to rotate freely on this axis.

We used some image analysis to capture the angle of the blower chute relative to the horizon. The angle at rest with the blower powered off was measured, followed by the blower in the full throttle state.

We considered two values to be the most important when analyzing this data and used their individual rankings to determine the blower with the best balance.

1. Angle under load
2. Difference between no-load and full load

The first was the angle under load relative to the horizon. We found the most strain on the wrist was felt when the blower wanted to pitch down directly at the ground, forcing the user to pull the blower back up to a useful working angle.

The blowers we tested pitched down between a comfortable 40 degrees, to a very uncomfortable near vertical 89 degrees.

The second value we considered important was the change or Delta between the blower at rest and under load. A well-balanced blower should have minimal change in pitch when the throttle is activated. A bower that swings a large amount is likely to be harder to control. The smallest delta observed was 15 degrees and the highest was 57 degrees.

The ECHO took the best Balance category. The Echo had a no-load balance of 19 degrees and deflected to 40 degrees down under full throttle. This comfortable 40 degrees nose-down attitude coupled with the relatively small change of just 19 degrees scored it top marks.

Craftsman came in second with a  no-load measurement of 31 degrees and a full load of 46 degrees. Stihl followed in third place with 19 and 41 degrees.

Cordless Blower Noise Winner | Stihl

OSHA sets legal limits on noise exposure based on a worker’s 8-hour work day. For noise, OSHA’s permissible exposure limit is 90 dB.

To measure relative decibels mounted the blowers. back into our rotational rig, and mounted a decibel meter 24” away from the blower to simulate the distance between a user’s ear and wrist. Three readings were captured and an average was recorded.

The blower that was the quietest was the Stihl coming in at 81.5 dB. The second quietest was the RIDGID averaging 83.1 dB followed by the RYOBI averaging at 84.2 dB.

The blowers that were the loudest were the DEWALT and ECHO averaging 97.9 db.

Best Price Winner | Hart

When purchasing tools, price is unquestionably a crucial factor, particularly for those of you who are just beginning out in the trades or are DIY/Homeowners just starting out.

We ranked pricing as *kits and with blowers that weren’t sold in kit form, we included a battery(s) and charger to even the playing field.

* Ryobi kit comes with 2 batteries.

At the time of testing, the best-priced blower kit was the Hart coming in at $138.00. The second lowest price was the Craftsman at $149.00 and the third was the Skil at $159.00.

The most expensive blower we tested was the Stihl BGA 86, coming in at $839.97.  The majority of these blowers can be purchased at ACME Tool or your local big box store.

Best Value Blower Winner | Hart

Price and quality will continue to be the top deciding factors for consumers. In today’s economy, consumers are looking for ways to stretch their dollars further, and tool companies need a solution to deliver a well-made, powerful tool at a competitive price, without sacrificing quality.

As we have indicated, we do not include pricing in our overall scoring, but we include it and always suggest our pick for best value.

The Hart was an easy decision for us, it performed exceptionally well in our testing, and is priced the lowest, guaranteeing a seat at the “best value” table. Hart scored in the fourth place in noise, and mid-pack on pretty much all the other categories scored, finishing in 6^th place.

Best Cordless Blower Winner | Milwaukee

Milwaukee 36-volt cordless blower came in first place scoring a total of 20 points. It scored tops in airflow performance, second in features and ergonomics, and fourth in balance.

The Milwaukee operates easily in either user’s hand and has a responsive trigger. Its sturdy base plate doubles as a secondhand grip, and the heads-up battery display is a nice touch. The crew appreciated that there was no boost or turbo button to engage, everything you need comes from the trigger. Milwaukee did suffer in the ergonomic battery scoring category due to the fact that it was the only blower in the lineup with two batteries.  That second battery, while inconvenient, clearly helped push the power and runtime up where it needs to be.

The formidable EGO came in second place with 22 points. EGO scored tops in both ergonomics, features, and the sled thrust test. The EGO was clearly the most powerful of the blowers out of the gate.  The open loop battery control and resulting performance drop over time coupled with the mediocre balance numbers pulled the EGO down from walking away with the top spot.

The EGO is a powerful blower but some users will find that they have to fight to hold it in position, it has a recessed throttle control which the team appreciated. Like Milwaukee, the EGO has a base stand that allows the user to place a two-handed hold for overhead use. Ego also has a nice spring-assisted battery removal feature, which one would not appreciate unless you were testing 15 blowers!

Stihl took third place with 25 points. Stihl took tops in noise and third place in both balance and airflow performance. The Stihl is a robust tool with a nicely designed spring-assist battery removal setup. The team liked that it has an adjustable-length chute, but did not like having to manipulate the awkward safety lever to power it on.

Closing Thoughts

If you’re considering purchasing a blower you should first think about the application, you’re using it for, and then performance. A lot of these blower measurements we shared result in a compromise, so if you want our advice, we feel you should choose a blower that is “stronger for longer.”

Our Head-to-Head tests take time to complete and we are ultimately limited in scope as we’re not a professional testing company. We cannot do long-term testing that would shed light on longevity or durability, and we can’t possibly test every application that you might use a blower for.

We receive a lot of comments about how we arrive at our winner.  We’ve openly shared ALL the data from our tests, and you can rank the tools however you want. In this article, if you hover over the line or column in our graphs, you’ll be able to see the actual values. Hopefully, you’ll find this Head-To-Head useful when comparing compact cordless blowers.

If you have a moment, please check out our other Head-to-Head Tests.

Best Cordless Blower | Head-2-Head Video | 2023

Best Cordless Blower 2023 | Head-To-Head is a post from Tool Box Buzz

Battery-Powered Power Station Head To Head Testing

A 3000-watt portable power supply is a reliable work or home backup power source during a power disruption or outage. These generators can produce enough power to run appliances such as refrigerators, freezers, lights, computers, phones, and yes power tools!

Battery-powered power stations are a viable short-term alternative to gas generators delivering clean, quiet, portable power that is safe to use indoors.

In this Head to Head, we took a look at five portable power stations. Four of them run off of cordless power tool batteries and the fifth has an internal battery. We recognize that there are dozens of internal battery power stations available on the market. We chose one unit to compare but directed our focus to the power supplies geared to the power tool and outdoor power equipment industry.

Power Stations Tested In This Evaluation

Champion 1638-Wh Li-Ion Solar Generator Power Station

• Model – 100594
• Amps – 15
• Peak Wattage: 3200
• Running Wattage: 1600
• Weight: 41.00 lbs
• Battery: Internal 46.8V  35Ah
• Watt Hours – 1628

DEWALT – 1800 Watt Portable Power Station and Simultaneous Battery Charger

• Model – DCB1800B
• Amps – 15
• Peak Wattage: 3600
• Running Wattage: 1800
• Weight: 31.50 lbs
• Batteries: 60 Volt (4) 12.0 Ah
• Watt Hours: 960

EGO Power+ Nexus Portable Power Station

• Model – PST3042
• Amps – 15
• Peak Wattage: 3000
• Running Wattage: 2000
• Weight: 57.60 lbs
• Batteries: 56 Volt (4) 7.5Ah
• Watt Hours: 1680

Milwaukee CARRY-ON 3600with 1800W Power Supply

• Model – 2845-20
• Amps – 15
• Peak Wattage: 3600
• Running Wattage: 1800
• Weight: 42.40 lbs
• Batteries: (4) 18-volt 12.0 Ah
• Watt Hours: 864

Ryobi 40V – 40V 1800 WATT POWER STATION

• Model – RYi1802BTVNM
• Amps – 15
• Peak Wattage: 3000
• Running Wattage: 1600
• Weight: 29.70 lbs
• Batteries: 40 Volt (4) 6 Ah
• Watt Hours: 864

Best Portable Power Station Testing – 7 Scoring Criteria

We designed two performance tests to draw power from these power stations. Additional scoring categories included qualitative evaluations of ergonomics and features, size, and pricing. Lastly, we include a best-value category.

1. Performance Test – Peak Power Test – Evaluated ripping an 8′ long 2×6 pressure-treated lumber, using a 15 Amp, 120V Corded Delta 10” table saw, at a constant feed rate.
2. Performance Test – Run-time – Tested run-time using a 1500 Watt / 15 Amp space heater for power consumption.
3. Ergonomics and Features – Many of these power stations are feature rich. We identified, evaluated, and ranked 13 distinct categories for each power station.
4. Size and Weight – Size matters and weight can get cumbersome. We measured the dimensions and weight of each station as tested (with Batteries).  Given that these are not hand tools, weight was not scored in the final rankings.
5. Best Value –  Oftentimes this category winner tends to resonate with most folks as it combines good performance and price.
6. Price – Price is always an important factor in determining which power station is best for you. We’ve included the current pricing for each of the power stations and batteries “as-tested,” at the time of publication.  We typically do not score pricing in our head-to-head but for this unique test, we determined a Cost per Watt Hour value and used that in our final scoring matrix.

Performance Test – Peak Power Test | Table Saw – DEWALT and Milwaukee

Most of these power stations are designed by tool companies and it is presumed that they can be used on a job site where power is unavailable or indoors where gas fumes from a generator are dangerous.

When considering using power tools with these portable power stations you need to make sure your unit can handle the surge of power the tools use when immediately turned on. This surge is called “Peak Power,” and it is the maximum power that the power supply can sustain for a limited period of time. Peak power differs from continuous power which refers to the amount of energy that the power supply can continuously supply. All power stations have a steady state power output rating as well as a higher rating for peak/startup power.  This test is designed to stress the power station’s peak load capability.

In our testing, we evaluated these units by ripping a 2×6-8′ pressure-treated lumber, using a 15 Amp,  120V Corded Delta 10” table saw. One operator made the cuts at a consistent 2 to 3-second per-foot feed rate.

• The Champion boasts a 3200 Watt start-up rating however, this power station was unable to turn on the table saw without tripping an overload warning and forcing a reset of the power station.
• The Ryobi fared a bit better, capable of powering the saw through a slow feed rate but getting overloaded with a higher rate.  The Power Station also experienced an overload on one of the startups of the saw.
• The EGO had no issues starting up the saw and supplying power through the slower feed rate. The Nexus did however encounter an overload condition during the higher feed rate passes.
• The DEWALT and Milwaukee performed the best and were able to supply the power needed to rip the wood even at the more aggressive feed rate with no overload conditions.

Performance Test – Run-time Test | Heater – Champion

We performed a run-time test with a 120 Volt | 1500 watt electric space heater and an inline power meter and recorded how long the power stations could power the heater.

• The Champion came in at 49 minutes and the EGO at 45 minutes.
• DEWALT and Ryobi followed with 30 and 27 minutes respectively.
• Milwaukee was last with just under 25 minutes.

All of the portable power stations could power the heater at a steady state until the end. There were no gradual drop-offs in power.

The results of the run-time test closely correlate to the advertised Watt Hour (battery capacity or power over time) of each unit as tested.  The Champion has slightly fewer watts Hours than the EGO but was able to power the unit longer.  The other unexpected result is the Ryobi outperforming Milwaukee as they both had the same 864 Watt Hour capacity.

Ergonomics and Features – Winner Ryobi

Typically in our Head-to-Head evaluations “Ergonomics and Features” make up two of the final categories that are scored to determine the overall winner.  We found that the power stations had such a disparity in features that could be important in your purchasing decision, that we have decided to not lump them together in the final scoring allowing each feature significantly more “weight” in the final scoring matrix. We discuss these features and rank each one below.

Carry Handles

The Champion has two, neutral grip handles located on top of the unit. While it is possible to carry this unit with one hand, most users will find it more comfortable using a two-handed carry.

DEWALT has two options for carrying. Option one is a neutral grip, two-handed carry, which DEWALT calls side handles. Option two is a one-handed, suitcase carry, which DEWALT calls the long front handle. When carrying as a suitcase option the back of the unit is smooth, with no protrusions, allowing it to slide against your legs and not catch your pants.

EGO has two neutral grip handles located on top of the unit, when carrying this unit two batteries face the user.  We noted that when carrying the unit against your body, the batteries can easily be dislodged by body pressure. When we looked closer at this – the batteries slide into their ports and do not feature a locking mechanism. Because of this, the unit must stay in its upright position or risk batteries dislodging. While it is possible to carry this unit with one hand, most users will find it more comfortable using a two-handed carry.

Milwaukee has a roll cage with built-in handles for multiple carry options. It also has a padded shoulder strap [sold as an accessory] to help distribute the weight. We found this roll cage allows you to approach the power supply from ANY angle or position and be able to grip it with two hands. While it is possible to carry this unit with one hand, most users will find it more comfortable using a two-handed carry.

Ryobi features a top handle and two pairs of side handle that allow the user to approach and carry this unit from any direction and carry the unit in many configurations. It is also able to be carried one-handed, as a suitcase carry.  Ryobi also has a padded shoulder strap [sold as an accessory] to help distribute the weight.

Display Screen

For status indicators, the Champion unit displays a battery fuel gauge indicator, as well as, a percentage number for battery life. Additionally, the display shows the status of its ports in use. This display does a time-out and requires the user to tap the power button to turn the LED display back on.

We noted that this display has the most information, but is a bit confusing and not intuitive – you WILL need to read the directions.

• DEWALT does not have a status or display screen. It has a green/red LED light at each battery port that indicates a hot battery, low battery charge, hot/cold condition, and charging and charged status.

• EGO has the best balance of being intuitive to operate and provides an easy-to-read and understandable display with useful information, such as; battery status indicators, runtime or charge time remaining, and a total output power meter.
• Milwaukee has a minimal display screen consisting of a very crude 25% increment overall power meter along with a warning indicator for overload and over-temperature conditions.

• The Ryobi display is easy to read but offers minimal information. It includes individual battery levels in 25% increments, and output load levels in both a fuel gauge display and percentage number display. [note – seemed duplicative] It has a session timer clock but could really benefit from a predictive runtime clock like the EGO and Champion displays.

Battery Life Indicator

Champion, EGO, and Ryobi all have LCD displays indicating battery levels and load levels. The EGO also includes a large projected run-time/charge time, which impressed the team. DEWALT and Milwaukee do not have this feature.

Battery Swap While Operating

The Champion has an internal battery and has the capability for parallel connections, allowing it to connect to, and stack up to 10 external batteries or an additional power supply.

The DEWALT and Milwaukee will NOT operate if one of their four batteries is removed. The folks at Milwaukee told us that the decision to do this was based mostly to make the portable power station cost-effective.

Both power stations will turn off if a single battery is disconnected or depleted.  This is important to understand as all batteries are discharged at the same rate.  So if a smaller battery is used amongst larger capacity batteries, the runtime will be limited by the smaller battery.  For this reason, both units recommend using 4 identically sized batteries.

The EGO and Ryobi allow batteries to be swapped in or out without disrupting power. However, if the units are in a high-load demand operation, removing one of the batteries may force it into an overload condition.  They will also operate on any combination or number of batteries.

Pure Sine Wave

Most of these power stations provide pure sine wave power. Pure sine wave inverters prevent overheating and damage to sensitive equipment by providing a more stable voltage and frequency output. Your neighborhood utility provider generates power using only sine waves.

The Champion, EGO, Milwaukee, and Ryobi provide pure sine wave power, but DEWALT does not. The DEWALT offers a modified sine wave type and is NOT recommended for delicate electronics.

The Champion also offers a THD Shield Feature.  THD (Total Harmonic Distortion) Shield will protect sensitive electronics as the power station’s battery levels drop too low and a pure sine wave (<5% THD) cant be maintained, the power station will power down.  This feature can be disabled if powering more robust devices, like the space heater in our run-time test.

Number of AC outlets

We scored the power stations with the most AC outlets higher than the ones with fewer outlets.

• The Champion EGO and Ryobi all have 3 120-volt, 15-amp AC outlets.
• Milwaukee has two 120-volt, 15-amp AC outlets.
• DEWALT has one 120-volt, 15-amp AC outlet.

Number of USB outputs

We’ve all become slaves to charging small devices on the go like our phones and tablets.  USB ports have become the standard for DC charging connections for most personal electronic devices.  Having USB ports on these power stations is a must-have feature, but not all USB ports are created equally.

If you’re not familiar, USB A is the oldest standard rectangular connection that typically delivers just 5V at 2.1A of charging.  These older connections are being slowly phased out in favor of the much smaller, ambidextrous USB C.  Many USB C standards exist and the latest and greatest is the PD or Power Delivery which is capable of 60W fast charging with compatible PD electronics.

• The Champion was also impressive with 2 USB-A 2.1A Ports,  1 USB-C +PD (60W), and 1 USB C QC (Quick Charge 3.0 30W)  port.
• The DEWALT does not have any USB ports, a huge miss in our opinion.
• The EGO has 4 USB ports but unfortunately, they are all just USB A, offering little flexibility.
• Milwaukee only has two USB ports, one USB-A and one USB-C +PD port.
• The Ryobi was the king of USB ports, boasting 4 USB-A 5V 2.1A and  2 USB-C +PD (Power Delivery 60W).

Additional Power Output

The Champion was unique in supplying additional DC power output options.  The unit has a 12V DC, 10A  automobile auxiliary power outlet as well as a 12V DC, 20A APP Anderson Power Pole connector.

Charging Cord / Onboard storage

Can you imagine pulling your power station out in an emergency and the cord was missing?

• Champion supplies a 2-prong, C7 non-polarized connector power cord and plug, also known as a Figure-8 or shotgun connector. This charging cord is fairly common to replace if damaged or lost. The Champion does not have a cord wrap or onboard storage.
• DEWALT does not come with a charging cord but It can be powered by any standard extension cord, with a universal plug.

• EGO comes with a proprietary plug and attached inverter. The plug and inverter are both stored onboard, in a compartment on top of the unit. While we feel having a proprietary cord and inverter is a drawback, the onboard storage compartment is a plus.  EGO also offers a solar panel charger block that can replace the AC block. This solar block is sold as an accessory for $169.

• Milwaukee comes with a 6-foot HD 14 gauge extension cord – a universal plug which we liked.  If the cord gets lost or misplaced, any standard extension cord can charge the unit. Additionally, the roll cage at mid-height has an indentation that was designed to act as a cord-wrap storage feature.
• The Ryobi power cord is proprietary and has no onboard storage. A replacement cord will cost approximately $15 if you lose it.

The team favored the power stations that could be powered by a standard extension cord and plug, as well as, offered on-board cord storage.

Replacing Lost Cords

Champions cord, while not proprietary, could be tough to find a replacement for in an emergency. EGO and Ryobi’s proprietary cords would be even more difficult to replace in an emergency.

Solar Panel Charging

Solar panels and power stations are an interesting conversation.  Having the ability to charge your power station with solar panels is a nice feature and one that many folks with RVs, camps, and off-grid concerns will find valuable.  Contractors on the other hand have limited real estate on the job site space when you consider safety, material, and machine movement.

The Champion comes with an MC4 connector harness to connect up to 3 solar panels. The folks at Champion told us they currently do not offer solar panels as an accessory but recognize that users may want the off-grid charging capability

Built-in light

Only two of the power stations include a light which could be useful in dark areas or during power outage situations.

• Ryobi has a work light with 4 settings: high, low, and a solid or flashing red light for night vision use.
• The Champion has a work light on the front of the unit with a high/low option.

External Power Daisy Chain – Parallel Kit

All the tested power stations have a NEMA 5-15 receptacle which is the standard three-prong household outlet designed to deliver 15A continuous power. A common application for inverter generators is to power an RV, but most common RVs use a 30A plug.  Luckily several of these power station manufacturers have that covered.

Ryobi sells a parallel connection cord as an accessory. It allows users to connect two inverter generators and get twice the power. This parallel kit works with all of Ryobi’s inverter generators and doubles your power output for heavier power needs. It comes as a 120-Volt RV/30 Amp 1RC outlet only.

The Champion has parallel connection capability to increase to 30 Amp power by connecting 2 power stations together or by connecting another ParaLINK-capable inverter to double the power station’s power and add a 120V 30A RV outlet and 120V 30A locking outlet.  It also has the capability to stack up to 10 expansion batteries for a total of 18,018-Wh. Which when combined with solar charging might appeal to off-grid applications.

Pass-Through Power

Pass-Through Power is the capability of the unit to simultaneously charge the unit’s batteries while powering whatever is connected to its AC outlets.  This feature is a common request for those that want to use the unit as a standby emergency generator for important power applications with intermittent or unreliable power sources.  [i.e. sump pump, refrigeration, backup freeze protection]

The Champion was the only unit tested that has Pass Through Power.  Another indicator of its targeted user base.

If you read the reviews on many of these power stations you will learn that many of them intentionally drain the batteries while not in use, but turned on.

Many of these power stations have a “drain down” due to the  Quiescent current – which is a natural draw of the battery over time. Quiescent current only applies if the unit is left on because of the internal “background housekeeping,” and monitoring that these units require.  Due to the lack of passthrough power, if you wanted to leave these units on in some sort of standby function, the batteries would drain over time.

Remote Control

Having the ability to remotely check on power levels and even turn off the unit is a nice feature that two units have through phone apps.

The Ryobi can be controlled through the Ryobi GenControl App.  The App is a well-polished app that works with the majority of Ryobi’s generator lineup.  Once the unit is powered on by hand, the app can be used to turn on and off the AC power plugs as well as remotely shut down the unit.  The battery power levels can be checked as well as the output watts. Some additional features include controlling the onboard LED light as well as the LCD display.

The EGO is the only other unit that has remote connectivity.  The EGO can be controlled by the EGO Power+ app and can be connected via Bluetooth and Wi-Fi.  Having the wifi connectivity can allow you to monitor the unit from almost anywhere.

Security features

While all of the power stations have handles that allow you to use a cable or chain to secure the power station to a stationary object all but two of them could have their expensive batteries removed and stolen. The Champion has an internal battery that automatically protects the battery from theft.

Milwaukee is the only unit that built into their design an anti-theft feature for the batteries. It has a rotating handle that slides over the batteries and exposes a padlock hole. Once the handle is over the batteries they are unable to be removed from the unit.

Size and Volume

The team felt that the space that these units take up is more important than the weight. We ranked the units based on calculated volume and list the weights as tested for your reference. We also calculated their cubic feet for scoring purposes.

The lightest power station was the Ryobi at 28 lbs, followed by the DEWALT at 32 lbs. Champion and Milwaukee were close in weight at 41 and 42 lbs respectively and the EGO was the heaviest at 58 lbs.

With regard to cubic feet, the Champion was the smallest unit at 1.048 cu. ft. The Milwaukee followed with 1.4 cu. ft. followed by the Ryobi with 1.5 cu. Ft. The EGO was the largest unit at 2.8 cu. Ft.

Charging Speed [time]

Note – All of these portable power stations, except the Champion, can double as a cordless battery charger.

The Champion can charge in 4.5 hours from AC wall power and 4.8 with solar-powered DC power. When connected to both AC plus DC charging can be as low as 2.5 hours. We liked that the Champions status screen tells you, based on real-time monitoring,  how much time it will take to charge.

DEWALT takes 6 hours to charge four [4] 12.0 Ah batteries. Like its competitors, it has multi-port, parallel charging, which means it charges all four batteries at the same time, at a charging rate of 2 amps

The EGO takes 12 hours to charge its four [4] 7.5 Ah batteries

Milwaukee pulls 1000 watts from an AC outlet during charging. It takes 4 hours to charge 12 Ah batteries. It charges its batteries simultaneously at a 3 Amp rate [1000 watts]

The Milwaukee unit has simultaneous charging but also evaluates the batteries with the lowest charge and will prioritize charging that pack first. This is because if that pack is depleted the unit will not run. If all the packs are depleted to the same level the charger will simultaneously charge them all at the same rate.

Ryobi charges its batteries sequentially and takes 3 hours to charge one 6.0 Ah battery and 12 hours to charge all 4 batteries. The charger is 80 watts, which is a 2A charge rate for 40V batteries.

Best Price – Winner Ryobi

We scored the portable power station with the batteries we tested them with and included the battery cost.

The Ryobi was the least expensive with a tested price configuration of $1337.  The power station can be sold as a kit with (2) 6.0Ah batteries for $899.  Additional batteries are $219 a piece. The bare unit price is currently $749.

The Champion does not have external batteries and the unit cost is $1499.99

The Milwaukee is not sold as a kit and the unit cost is $699.  The 12.0 Ah batteries tested each run $249 driving the as-tested cost to $1695.

The EGO was tested with (4) 7.5 Ah batteries.  The Power Station can come as a kit with two 7.5Ah batteries for $999.  The two additional batteries are $399 a piece, with an as-tested price of $1797.

The DEWALT like Milwaukee does not get sold as a kit and a bare unit will cost $529. The 12.0Ah batteries are each $319 costing a total of $1805

It’s important to remember that to operate the DEWALT and Milwaukee you will need ALL 4 batteries. The EGO and Ryobi do not require all of the batteries to operate.

Price Per Watt Hour – Winner Champion

We stated earlier that the runtime test results closely correlated to the total Watt Hour rating of each power station.  To aid in seeing how far your purchasing power is going to battery capacity and therefore, expected runtime, we calculated the Price per Watt Hour for each station and the batteries tested.

Again, the Champion took top honors in this ranking with a $.92 / Wh value.  The most interesting result is that of the EGO station, which was just slightly higher at $1.07/Wh.  The EGO had a much better bang for the buck result than the other 3 removable battery platform contenders.

The Ryobi finished in third place with a $.1.55 / Wh value. DEWALT finished at $1.88/Wh, and Milwaukee at $1.96/Wh.  These two cost over double the Champion when just considering battery capacity.

Best Power Station

Our usual modus operandi is to crown one winner as Best in Class winner. With this particular head-to-head, we quickly learned, that portable power supplies are designed to meet different and specific needs. We evaluated and scored four categories for you to consider:

• Best Emergency Portable Power Station
• Best Jobsite Power Station
• Best All Purpose Power station
• Best Value Power Station

Best Emergency Portable Power Station – Winner Champion

The Champion portable power station scored 36 points and was designed as a “ground up,” portable power station, and it clearly shows!

It crushed the other power stations in the features, price, and runtime testing categories.

The Champion is a compact, feature-packed portable backup battery solution ideal for RVing and camping, tailgating, or as an emergency indoor generator during a power outage.  As good as it is, it is NOT suitable for job site use.

Best Jobsite Power Station – Milwaukee

The Milwaukee scored 48 points overall beating DEWALT with 56 points. The DEWALT and Milwaukee were clearly both designed to run power tools on the job site. They both crushed the table saw performance test.

The DEWALT lost place due to its featureless design. Milwaukee has more features than DEWALT but suffered in runtime due to its relatively lower total Watt Hour capacity.

“Milwaukee’s minimalist but robust design was meant to be dropped, kicked, and survive on the job site” ~ Jeff

Of the two power stations, Milwaukee is able to run with pure sine wave energy allowing tradespeople to run their electronics to view plans on job sites.  The Milwaukee with four 12 Ah batteries will cost $1,695 while the DEWALT, in the same configuration, costs $1,805.

Best ALL PURPOSE  Portable Power Station  |  Ryobi

This category is where we chose the winner based on all-around value and usefulness, not solely on score. Ryobi came in second place overall with 39 points. EGO was just one point behind with 42 points.

The Ryobi is very feature-rich, winning the Ergonomics and Features Combined Category.  The 40V battery platform is a rapidly expanding exciting lineup from Ryobi and the power station is a great addition.

The Ryobi is the lightest of the stations and reasonably compact. The abundance and quality of the USB ports were a team favorite and lastly, the Ryobi can be paired up  [parallel connected] with a gas or battery generator to double its power to 30 amps – something that will get RV users’ attention.

Best Value – Winner EGO

Best value is often a popular category as it highlights contestants that performed well at a lower purchase cost.

But the EGO was the second most expensive unit. While that may be true, its the Cost/Watt Hour conversation that really brings the EGO value to the front.  The EGO boasted the highest Watt Hour rating with 1680WH, almost doubling that of the Ryobi and Milwaukee.  The kit price of the EGO with two 7.5 AH batteries is just $999, and that brings its runtime capability just shy of the Milwaukee, Ryobi, and DEWALT for a significantly lower cost.

The EGO power station tells you how much time it takes to charge its display which is an awesome feature.  The team liked that it allows for battery swap while operating and offers 2000 continuous watts / 3000 peak watts

The EGO was neck and neck in this testing with the Ryobi, finishing just one point behind with 42. Both were feature rich and clearly designed for non-job site user experience.

Conclusion

These Power Stations and their batteries are expensive investments.  Some of these units had great features but likely none are going to be able to sway you to a new battery platform if you already have batteries of a certain brand that could drastically reduce the purchase price of the systems. If you’re not already invested in a battery platform, you may want to look closer at stand-alone, internal battery platforms like the Champion.

These tests take time to complete and are ultimately limited in scope as we’re not a professional testing company.

We cannot do long-term testing that would shed light on durability and we can’t possibly test every application that you might use one of these power stations for.

We get lots of comments about how we make the final rankings. We’ve openly shared ALL the data from our tests, and you can rank the tools however you want. Hopefully, you’ll find this Head-To-Head useful when comparing compact portable power stations.

If you have a moment, please check out our other Head-to-Head Tests.

Portable Power Station Head To Head Test Video

Best Portable Power Supply 2023 is a post from Tool Box Buzz